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and Camshaft Seal
CAMSHAFT AND CAMSHAFT OIL SEAL
REMOVAL AND INSTALLATION
Pm-removal Operationl Battery RemovalPost-installationl Battery Installationl Engine Adjustment
7-9
Sealant:
MITSUBISHI GENUINE PART
or equivalent
Removal steps
1. Accelerator cable connection . . . . . .2. Air Intake nose3. Connection for breather hose
4. Connection for PCV hose
5. Spark plug cable
6. Rocker cover7. Camshaft position sensor support
8. Camshaft position sensing cylinder
2216
2.9
00005324
Engine oil
,
01
9. Timing belt upper cover 10. Camshaft 11. Camshaft oil seal 12. and shaft side) Rocker and (Exhaust ‘side)
14. Camshaft
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11ENGINE and Camshaft Oil ‘Seat
REMOVAL SERVICE
sprocket
Camshaft sprocket
SPROCKET ,
(1) Rotate the crankshaft (right) direction and
align the timing marks.
cylinder the compression
stroke top dead center position.)
Caution
The crankshaft must always be rotated in the forward
direction only.
(2) Tie the camshaft sprocket and timing belt with a cord
so that the position of the camshaft sprocket will not move
with respect to the timing belt.
(3)
the special tool to remove the camshaft sprocket
with the timing belt attached.
Caution
After removing the camshaft sprocket, be sure
to rotate the crankshaft.
,
ARM AND ASSEMBLY
REMOVAL.
Before removing the rocker arm assembly, install
the special tools as shown in the
that the lash
adjusters will not fall out.
,
INSTALLATION SERVICE
ARM AND SHAFT ASSEMBLY
INSTALLATION
(1) Temporarily tighten the rocker shaft with the b olt so that
all rocker arms on the inlet valve ‘bide do not push the
valves.
(2) Fit the rocker shaft spring from the and position
it so that it is right angles to the
guide.
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ENGINECamshaft
Install the rocker spring installing,
Remove the the
.
.,
(4) Confirm that the rocker shaft notch is in the direction
shown in the diagram.
OIL SEAL INSTALLATION
(1) Apply engine oil to the camshaft oil seal lip.
(2)Use the special tool to the camshaft oil seal.
INSTALLATION
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11ENGINE Pan and Oil Screen
OIL PAN AND OIL SCREEN
REMOVAL AND INSTALLATION
and Post-installation OperationlEngine Oil Draining and Supplying
(Refer to GROUP 00 Maintenance service.)l Oil Level Gauge Removal and InstallationlFront Exhaust Pipe Removal and Installation
(Refer to GROUP 15 Exhaust Pipe and MainMuffler.)
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5
Specified sealant:
MITSUBISHI PART
or equivalent
739 Nm
229
0 0 0 0 0 2 4 5
Removal steps
1. Bell housing cover
2. Drain plug
3. G a s k e t 4. Oil p a n5. Oil screen
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ENGINE Oil Pan and Oil
Draingasket Oil pan side
OIL PAN REMOVAL
After removing the oil pan remove the oil
pan with the special tool and
abrass
Caution
Do it slowly to avoid deformation of oil flange.
INSTALLATION SERVICE POINTS
OIL PAN INSTALLATION
Caution
After cleaning the oil bolt holes the
seal case, the oil’ pan should be
GASKET INSTALLATION
Replace the gasket and install, it in the in
the illustration.
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11ENGINE Crankshaft Front Oil Seal
CRANKSHAFT FRONT OIL SEAL
REMOVAL AND INSTALLATION
and Post-installation Operationl Timing Removal and Installation
(Refer to
. .
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Engine oil
0 0 0 0 3 9 1 7
Removal steps
1. Crankshaft sprocket
front oil seal
INSTALLATION SERVICE POINT
CRANKSHAFT FRONT OIL SEAL INSTALLATION
(1) Apply engine oil to the entire inside diameter of the oil
seal lip.
(2) Press-fit the oil seal until it is flush with the oil pump
case.
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ENGINECrankshaft Rear Oil Seal
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operationl Transaxle Assembly Removal and Installation Refer to GROUP Assembly.) Refer to GROUP Assembly.)
l Clutch Cover and Clutch Disc Removal and
Installation
127-137 Nm
-101
Crankshaft
Engine oil
Removal steps
Specified sealant:
Stud locking 4170 or equiv-
alent
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INSTALLATION SERVICE POINTS
CRANKSHAFT REAR OIL SEAL INSTALLATION
(1) Apply a small amount of engine oil to the entir e inside
diameter of the oil seal lip.
(2) Tap in the oil seal as shown in the illustratio n.
DRIVE PLATE BOLT BOLT
INSTALLATION
(1) Clean off all sealant, oil and other substances which are
adhering to the threaded bolts, crankshaft thread h oles
and the flywheel
or drive plate
(2) Apply oil to the bearing surface of the flywhee l
or drive plate bolt.
(3) Apply oil to the crankshaft thread holes.
(4) Apply sealant to the threaded mounting bolts.
Specified sealant:
Stud locking 4170 or equivalent
(5) Use the special tool to secure the
or
drive plate and then tighten the bolts to the speci-
fied torque. .
Specified torque: 127-137 Nm
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