Page 945 of 2103
MANUAL TRANSAXLE OVERHAUL
Output Shaft
OUTPUT SHAFT 22200220052
DISASSEMBLY AND REASSEMBLY
Disassembly steps
1. Taper roller bearing2.
shaft
Press
2210025
I I
DISASSEMBLY SERVICE POINT
TAPER ROLLER BEARINGS REMOVAL
Caution
lDo not reuse the bearings removed from the shaft.
lReplace the inner and outer races of the taper roll er
bearing as a set.
REASSEMBLY SERVICE POINT
TAPER ROLLER BEARINGS INSTALLATION
When installing bearing, the inner race
TSB RevisionI
Page 946 of 2103
MANUAL TRANSAXLE OVERHAUL . . .
Front Output ,__
DISASSEMBLY AND REASSEMBLY
Disassembly steps
1. Taper roller bearing 2. Taper roller bearing
3. Front output shaft
Press
3
8
DISASSEMBLY
ROLLER BEARINGS REMOVAL
Remove the taper roller bearings using the special tool.
N O T E
(1) Do not reuse the bearing removed’ ‘the
(2) Replace the inner and outer the taper roller
bearing as a set.
REASSEMBLY SERVICE
ROLLER BEARINGS
Install the taper roller bearing special tool.,. .
Apply the special tool to the inner race only when ‘installing’
the bearing.
ROLLER
Install the taper roller bearing using the special
N O T E
Apply ‘the
tool to the inner
the bearing.
TSB Revision
Page 947 of 2103
MANUAL TRANSAXLE OVERHAUL
Differential
DIFFERENTIAL
DISASSEMBLY REASSEMBLY
2160119
Disassembly steps
1.Bolt2.Differential drive gear3.Ball bearing
4 .
5.Lock pin
6.Pinion shaft’7.
8.Washer9. Side gear10.Spacer,11.Differential
Do not reuse the bearing ‘removed ‘from
DISASSEMBLY SERVICE POINTS
BALL BEARINGS REMOVAL
TSBRevision
Page 948 of 2103
MANUAL TRANSAXLE OVERHAUL
D i f f e r e n t i a l , , .
Bearing
Differential case Lock pin
Lock pinDifferential case
Pinion shaft
ILock pin end with
larger chamferingat three places onpin outside
9
9 Bearing
TAPER ROLLER BEARING
Caution
lDo not reuse the bearing removed from the
lReplace the inner and outer races of the taper roll er
bearing as a set.
LOCK PIN REMOVAL
Drive out the lock pin from the hole A using a punc h.
REASSEMBLY SERVICE POINTS
LOCK PIN INSTALLATION
Align the pinion shaft lock pin hole the case lock pin
hole and insert the lock pin.
Caution
1. Do not reuse the lock pin.
2.The lock pin must not protrude more than 3 mm
in.).
3. The lock pin head must be sunk from the flange
surface of the differential case.
TAPER ROLLER BEARINGS INSTALLATION
Caution
When press-fitting the bearings,
inner race only.
BALL BEARINGS INSTALLATION
TSB Revision
Page 949 of 2103
MANUAL TRANSAXLE OVERHAUL Differential
160030I
JNSTALLATION ,
(1) Apply the specified sealant to the bolt threads.
Specified sealant:
Stud Locking or equivalent
(2) Tighten to the specified torque while following the order
given in the illustration.
ADJUSTMENT OF PINION BACKLASH
Measure the backlash between the side gears and pin ions.
Adjust for same backlash of both side gears.
Standard value:
mm in.)
If backlash is out of specification, disassemble ag ain and
using correct spacer, reassemble and adjust.
TSB Revision
Page 950 of 2103
MANUAL TRANSAXLE OVERHAULCenter Differential ,
CENTER DIFFERENTIAL
DISASSEMBLYAND REASSEMBLY
,
22250015
Disassembly steps
1. Taper roller bearing2.Bolt 3. Taper roller bearing4.Output gear5.Spacer6.Side gear7.Pinion shaft8.Washer9.PinionSide gear11.Spacer12. Center differential case
TSB Revision
Page 951 of 2103
MANUAL TRANSAXLE OVERHAUL,
Center
Side
DISASSEMBLY SERVICE
ROLLER REMOVAL
Remove-the taper roller bearings ‘using the special
NOTE
(1) Do not reuse the bearing removed from shaft.
(2) Replace the inner and
races the taperroller
bearing as a set.
REASSEMBLY SERVICE POINTS
I N S T A L L A T I O N
(1) Install the spacer, side gear, pinion gear,
and
pinion shaft to the center differential
(2) Holding down the pinion shaft, select the of maxi-
mum thickness that allows the pinion gear to
and install it to the shaft.
(3) Install the side gear, spacer and output gear
the bolt to the specified torque.
(4) Select the spacer of maximum thickness that all ows the
side gear to turn lightly and install it.
Check that both side gears turn lightly.
Standard,
Center differential side gear end play:
mm in.) .
TAPER ROLLER BEARINGS INSTALLATION
TSB Revision
Page 952 of 2103
MANUAL TRANSAXLE OVERHAUL
Center Differential
TSB Revision
(1) Apply the specified sealant the threads.,
Specified sealant:
Stud Locking or equivalent,
Tighten to the specified torque following order
given in the illustration.
TAPER ROLLER BEARINGS
NOTE
Apply the special tool to the inner race
the bearing.