Page 1265 of 2103
AUTOMATIC TRANSAXLE
OVERHAUL Planetary ‘Gear
PLANETARY GEAR
DISASSEMBLY AND REASSEMBLY
29
6
Disassembly steps
1. Bolt2. Lock plate
3. One-way clutch outer race
4. End plate
5. One-way clutch6. End plate
7. Pinion shaft
Front thrust washer Spacer bushing
12. Thrust bearing .13. Planet carrier
,
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Page 1266 of 2103
AUTOMATIC TRANSAXLE
OVERHAUL
Planetary Gear
D I S A S S E M B L Y S E R V I C E P O I N T
THRUST BEARING .
(1) Remove the only one short pinion. Use dare not to drop
and lose the 17 rollers in the short pinion. Do not remove
the other short pinions.
washerRear thrust washer
(2) Remove’ ‘the thrust bearing..
REASSEMBLY SERVICE POINTS
THRUST BEARING INSTALLATION
(1) Install a new thrust bearing on the carrier. Make sure
that it fits correctly in the spot faced of the carrier.
(2) Apply unsparingly to the inside surface of the
short pinion and attach the 17 rollers on the surfa ce.
(3) Line up the holes of the rear thrust washer and front
thrust washer “A” with the shaft
the carrier.
(4) Install the short pinion, spacer bushing
thrust
washer and align the holes. Use care not to
the
rollers to get out of position.
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Page 1267 of 2103
A U T O M A T I C,
of pinion shaft in,
ONE-WAY CLUTCH INSTALLATION
the one-way clutch into the outer race. Make sure
that arrow on the outside circumference of cage is directed
upward as shown in
illustration when the one-way clutch
is pushed in.
BOLT INSTALLATION
NOTE
Do not reuse the pre-coated
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Page 1268 of 2103
AUTOMATIC TRANSAXLE
OVERHAUL Gear
GEARAND TRANSFER DRIVE GEAR ‘SET
DISASSEMBLY AND
Disassembly steps
1. Snap ring 2. Bearing 3. Transfer drive gear 4. Bearing
5. Snap ring
6. Output flange
7. gear
DISASSEMBLY SERVICE POINTS
BEARING REMOVAL
TRANSFER DRIVE GEAR REMOVAL
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Page 1269 of 2103
AUTOMATIC TRANSAXLE
OVERHAUL Gear and Drive Gear Set
, .
3
INSTALLATION
SNAP RING SELECTION
Select a snap ring,
be one that
can be installed in groove.
Standard value: mm in.),
.
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REASSEMBLY SERVICE POINTS
BEARING
T R A N S F E R
Install the transfer drive gear in, proper
can be identified by the groove provided in the
side surfaces.
Caution
Replace the output flange and transfer drive gear a s
set.
Page 1270 of 2103
AUTOMATIC TRANSAXLE
OVERHAUL Differential.
DIFFERENTIAL
DISASSEMBLY AND REASSEMBLY
135Nm
Lubricate all internal
parts with automatic transmission fluid
during
Disassembly steps
1. Bolt2. Differential drive gear 3. Taper roller bearing 4. Lock pin 5. Pinion shaft
Differential case
9‘ 7
6. Pinion 7. 6. Side gear 9. Spacer10. Differential case
DISASSEMBLY SERVICE
TAPER ROLLER,
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Page 1271 of 2103

Lock pin
AUTOMATIC TRANSAXLE
OVERHAUL Differential
LOCK PIN
(1) Drive out the lock pin with a punch in hole “A”.
(2) Remove the pinion the case, the
pinion gears and washers,
(3) Remove the side gears and spacers from‘ the’ case.
Keep the removed gears and spacers for R.H. side us e
separated from for use.
REASSEMBLY SERVICE POINTS
SIDE GEAR WASHER PINION
PINION SHAFT INSTALLATION
(1) With the spacers installed on the back of the differential
side gears, install the gears in the differential case. When
reusing the removed parts, install them in the orig inal
positions noted during disassembly. When using new dif-
ferential side gears, install spacers of medium thickness
0.93 to 1.00 mm to in.).
(2) Install the washers to the back of the pinion gears, install
the gears in the differential case, and then insert the
pinion shaft.
(3) Measure the backlash between the side gear and pinion
gear. The backlash should be 0.025 to
mm
to in.) and the right and left gear pairs should
have equal backlash. If the backlash is not within the
standard value, disassemble, and reassemble them us ing
spacers selected for correct backlash.
Standard value: mm in.)
Differential case
Sink
I
LOCK PIN INSTALLATION
Align the lock pin hole in pinion shaft with that i n the case
and install the lock pin.
Caution
The lock pin should be lower than the differential case
flange surface.
ROLLER BEARING INSTALLATION
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Page 1272 of 2103
AUTOMATIC TRANSAXLE
OVERHAUL
Apply automatic transmission fluid to the bolts and tighten
the
to the specified torque sequence shown in
the illustration.
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