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ENGINE (NON-TURBO)>
INSPECTION PROCEDURE FOR TROUBLE SYMPTOMS
INSPECTION PROCEDURE 1Communication with scan tool is not possible. (Comm unication
with all systems is not possible.)
The cause is probably a defect in the power supply system (including ground) for the on-board
Measure at the data link connector
OK
. Check the following connectors: 5 7 5
Check troubleNG. Check between and
Replace the scan tool.
. .
INSPECTION PROCEDURE 2
Scan tool communication with PCM is not possible.P r o b a b l e
[Comment]One of the following causes may be suspected. l No power supply to PCM
* Defective ground circuit of PCM
l Defective PCM
l Improper communication line between PCM and scan to olMalfunctionof- power supply o f lOpen circuit between PCM and data link con-
Check the following connectors:
OK
NG Repair
Check trouble symptom.IN G
Check the harness wire between PCM and data link connector.
OK
Check the power supply and ignition circuit.
(Refer to INSPECTION PROCEDURE 23.)
N G Repair
Revision
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![MITSUBISHI SPYDER 1990 Service Repair Manual INSPECTION PROCEDURE 3,
T h e c h e c k i n d i c a t o r . l a m p n o t
illuminate right after the ignition switch is turned to the
position. ,
[Comment]l bulbThe PCM ca MITSUBISHI SPYDER 1990 Service Repair Manual INSPECTION PROCEDURE 3,
T h e c h e c k i n d i c a t o r . l a m p n o t
illuminate right after the ignition switch is turned to the
position. ,
[Comment]l bulbThe PCM ca](/manual-img/19/57345/w960_57345-465.png)
INSPECTION PROCEDURE 3,
T h e c h e c k i n d i c a t o r . l a m p n o t
illuminate right after the ignition switch is turned to the
position. ,
[Comment]l bulbThe PCM causes the check engine/malfunction indicator lamp to illuminate for three seconds, l Defective check engine/malfunction immediately after the ignition switch is turned to ON.
If the check engine/malfunction indicator lamp does not illuminate immediately after the ignition llamp circuit of the switch is turned to ON, one of the malfunctions lis
ted at right probably occurred.
NG
10Battery voltage (Refer toCheck the power supply and ignition circuit.
(Refer to I N S P E C T I O N
Measure at the PCM connector,
OK: The check engine/malfunction indicator lamp
NG
Check a burnt-out bulb.
OK
N G Replace
Measure at the combination meter connector
lDisconnect the connector, and measure at the harnes s
side.
lVoltage between 10 and ground (Ignition switch: ON)
OK: Battery positive voltage
OK
Replace the PCM.I
NGCheck the check engine/malfunction indicator power supply circuit. Repair, if necessary.; ,
Check the
OK
Repair
Check trouble symptom.I
Check the harness wire between combination meter an d
PCM connector. Repair, if necessary.
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![MITSUBISHI SPYDER 1990 Service Repair Manual ENGINE Troubleshooting
INSPECTION PROCEDURE 4
The check engine/malfunction indicator lamp remains
illuminated and never goes out.
[Comment]In cases such as the above, the cause MITSUBISHI SPYDER 1990 Service Repair Manual ENGINE Troubleshooting
INSPECTION PROCEDURE 4
The check engine/malfunction indicator lamp remains
illuminated and never goes out.
[Comment]In cases such as the above, the cause](/manual-img/19/57345/w960_57345-466.png)
ENGINE Troubleshooting
INSPECTION PROCEDURE 4
The check engine/malfunction indicator lamp remains
illuminated and never goes out.
[Comment]In cases such as the above, the cause is probably t hat the PCM is
detecting a problem in a sensor or actuator, or tha t one of the malfunctions listed at right has
occurred.
Probable cause
l Short-circuit between the check indicator lamp and l Malfunction of the PCM
SCAN TOOL DTC Refer to
INSPECTION CHART FOR DIAGNOSTIC
Are diagnostic trouble codesoutput? TROUBLE CODES
Measure at the combination meter connector lDisconnect the connector, and measure at the harnes s
side.Check the harness wire between meter and PCM
connector. Repair, if necessary.
l Disconnect the PCM connector.
l Continuity between 51 and ground
OK: No continuity
O K
Replace the PCM.
INSPECTION PROCEDURE 5
Cranks, won’t start Probable cause
[Comment]l Malfunction of the ignition system
In cases such as the above, the cause is probably t hat a spark plugs are fouled defective,l Malfunction of the fuel pump system
or that the supply of fuel to the combustion chambe r is defective.
l Malfunction of the injector system
in addition, foreign materials (water, kerosene, et c.) may be mixed with the fuel.
l Malfunction of the PCM
l Foreign materials in fuel
,
Check battery positiv
OK: 8 or hiaher Check the battery. (Refer to GROUP 54 Battery)
OK
Scan tool: Inspection when no initial combustion oc
curs.
(Refer to INSPECTION PROCEDURE 29.)
OK
Can any sound be heard
.
(Refer to
Yes
Check ignition circuit system.
(Refer to INSPECTION PROCEDURE 28.)
OK
Check the injector control circuit. Carry out proce dures 19, 20, 21, in “INSPECTION PROCEDURE
FOR DIAGNOSTIC TROUBLE CODES”.,
Check the following items. l Check the ignition coil, spark plugs, spark plug ca bles.
l Clean the injectors.
l Check if foreign materials (water, alcohol, etc.) g ot into fuel.
l Check the compression pressure.
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![MITSUBISHI SPYDER 1990 Service Repair Manual ENGINE (NON-TURBO)=,
INSPECTION PROCEDURE 6
Fires up and dies.P r o b a b l e
[Comment]l of the ignition system
In such cases as the above, the cause is probably t hat the spark plugs are MITSUBISHI SPYDER 1990 Service Repair Manual ENGINE (NON-TURBO)=,
INSPECTION PROCEDURE 6
Fires up and dies.P r o b a b l e
[Comment]l of the ignition system
In such cases as the above, the cause is probably t hat the spark plugs are](/manual-img/19/57345/w960_57345-467.png)
ENGINE (NON-TURBO)=,
INSPECTION PROCEDURE 6
Fires up and dies.P r o b a b l e
[Comment]l of the ignition system
In such cases as the above, the cause is probably t hat the spark plugs are generating sparkslbut the sparks are weak, or the initial mixture for starting is not appropriate.Malfunction of the injector system
l Foreign fuel
l Poor compression
l
of the PCM
Check the battery. (Refer to GROUP 54
OK:8 or higher
Scan tool: Inspection when incomplete combustion oc curs.(Refer to INSPECTION PROCEDURE 30.)
OK
Canany sound be heard (Refer to
Yes
Check the injector control circuit. Carry out procedures in “INSPECTION PROCEDURE
FOR DIAGNOSTIC TROUBLE CODES”.
Is starting good if the engine is cranked with the acceleratorpedal slightly depressed?
No
motor circuit INSPECTION
PROCEDURE FOR
TROUBLECODE
Check the following items.
l Check the ignition coil, spark plugs, spark plug ca bles.
l Clean the injectors.
l Check the compression pressure.
l Check fuel lines for
l Check if foreign (water, alcohol, etc.) got into fuel.
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INSPECTION PROCEDURE 7
Hard startingIProbable cause I
[Comment]l Malfunction of the ignition systemIn cases such as the above, the cause is probably t hat the spark is weak and ignition is difficult,lMalfunction of the injector system
the initial mixture for starting is not appropriate , or sufficient compression pressure is not beinglInappropriate gasoline useobtained.l P o o r
Check battery positive vo
OK: 8 or higherOK
Scan tool: Inspection when incomplete combustion oc curs.
(Refer to INSPECTION PROCEDURE 30.)Check the battery. (Refer to GROUP 54
Battery)1
Can any sound be heard fro
No Check the injector control circuit. Carry out proc
edures 19, 20, 21,
(Refer to in “INSPECTION PROCEDURE
YesFOR DIAGNOSTIC TROUBLE CODES”.
Check the following items.
l Check the ignition coil, spark plugs, spark plug ca bles.
l Clean the
l Check the pressure.
l Check if foreign materials (water, alcohol, etc.) g ot into fuel.
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![MITSUBISHI SPYDER 1990 Service Repair Manual ENGINE (NON-TURBO)> Troubleshooting
INSPECTION PROCEDURE 8
Unstable idle (Rough idle, hunting)Probable cause
[Comment] Malfunction of the ignition system
In cases such as the abo MITSUBISHI SPYDER 1990 Service Repair Manual ENGINE (NON-TURBO)> Troubleshooting
INSPECTION PROCEDURE 8
Unstable idle (Rough idle, hunting)Probable cause
[Comment] Malfunction of the ignition system
In cases such as the abo](/manual-img/19/57345/w960_57345-468.png)
ENGINE (NON-TURBO)> Troubleshooting
INSPECTION PROCEDURE 8
Unstable idle (Rough idle, hunting)Probable cause
[Comment] Malfunction of the ignition system
In cases such as the above, the cause is probably t hat the ignition system,l Malfunction of air-fuel ratio system
idle air control motor or compression pressure is d efective.
l Malfunction of the system
Because the range of possible causes is broad, insp ection is narrowed down to simple items.
l Malfunction of the evaporative emission
purge solenoid system
l Malfunction of the EGR system
l Poor compression
l Drawing air into exhaust system
W ere the battery terminals disconnected recently?
SCAN TOOL DTC
Are diagnostic trouble codes output
NO Refer to
INSPECTION CHART FOR DIAGNOSTICTROUBLE CODES.
YES
Inspection when hunting occurs.
(Refer to INSPECTION PROCEDURE 31.)
SCANTOOL Actuator test
07 motor (Refer to
OK
NG Check the idle air control motor (Refer to P. INSPECTION PROCEDURE FOR DIAGNOSTIC TROUBLE CODE
SCAN TOOL Specialfunction
“Reset
I
Check trouble symptoms.
OK
Scan tool: Inspection when idle speed is unstable. (Refer
to INSPECTION PROCEDURE 32.)
OK
Check the injector control circuit: (Carry out pro cedures 19, 20, 21, in “INSPECTION PROCEDURE
FOR DIAGNOSTIC TROUBLE CODES”.)
Check the following items. l Check the ignition coil, spark plugs, spark plug ca bles.
l Check the purge control system.
l Check the EGR svstem.
l Check the compression pressure.
l Check if foreign materials (water, alcohol, etc.) g ot into fuel.
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![MITSUBISHI SPYDER 1990 Service Repair Manual E N G I N E
INSPECTION PROCEDURE 9
Idle speed is high. (Improper idle speed)
[Comment] lIn such cases as the above, the cause is probably that the intake air volume during MITSUBISHI SPYDER 1990 Service Repair Manual E N G I N E
INSPECTION PROCEDURE 9
Idle speed is high. (Improper idle speed)
[Comment] lIn such cases as the above, the cause is probably that the intake air volume during](/manual-img/19/57345/w960_57345-469.png)
E N G I N E
INSPECTION PROCEDURE 9
Idle speed is high. (Improper idle speed)
[Comment] lIn such cases as the above, the cause is probably that the intake air volume during idle is’ ltoo great. Intake manifold vacuum leak b o d y
SCAN TOOL DTC
Are diagnostic trouble codes output
NO
07 motor (Refer to
NG
Refer to INSPECTION CHART FOR DIAGNOSTICTROUBLE CODES.
Checktheidleaircontrolmotorcircuit.PROCEDURE FOR DIAGNOSTIC TROUBLE
OK
SCAN TOOLSpecial function
“Reset
Check trouble symptoms.
NG
SCAN TOOL SENSOR NGCheck the engine coolant temperature circuit.(Refer to INSPECTION
OK
SCAN TOOL OUTPUT clutch relay (Refer to
OK
NGCheck the switch and compressor clutch relay to INSPECTION PROCEDURE 26.)
Check the throttle body minimum air flow.
(Refer to
INSPECTION PROCEDURE 10
Idle speed is low. (Improper idle speed) Probable ca use
,
[Comment]l control motor In cases such as the above, the cause is probably that the intake air volume during idling is l
Malfunction of the’ throttle body
too small.
SCAN TOOL DTC
YESRefer to INSPECTION CHART FOR DIAGNOSTIC
Are diagnostic troublecodesoutputTROUBLE CODES.
SCAN TOOL Actuator test
07 motor. (Refer to
OK
NG
PROCEDURE FOR DIAGNOSTIC TROUBLE CODE
SCAN TOOL Special function
“Reset
Check trouble
OK
Check the engine coolant temperature circuit. (Refer to INSPECTION PROCEDURE 36.)
SCAN TOOL INPUT STATE TESTS
list) position switch (transaxle range switch)
(Refer to
OK Checktransaxle range sensorcircuit.
INSPECTION
PROCEDURE 25.)
Check the throttle body minimum air flow.
(Refer to
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![MITSUBISHI SPYDER 1990 Service Repair Manual ENGINE,
INSPECTION PROCEDURE 11When the engine is cold, it stalls at idle. (Die ou t)
[Comment]lMalfunction of the idle air control
In such cases as the above, the cause is pro MITSUBISHI SPYDER 1990 Service Repair Manual ENGINE,
INSPECTION PROCEDURE 11When the engine is cold, it stalls at idle. (Die ou t)
[Comment]lMalfunction of the idle air control
In such cases as the above, the cause is pro](/manual-img/19/57345/w960_57345-470.png)
ENGINE,
INSPECTION PROCEDURE 11When the engine is cold, it stalls at idle. (Die ou t)
[Comment]lMalfunction of the idle air control
In such cases as the above, the cause is probably t hat the air/fuel mixture is inappropriate when l Malfunction of the fhroffle body the engine is cold, or that the intake air volume i s insufficient..l Malfunction of the injector System l Malfunction: system
W ere the battery terminals disconnected recently?
NO
SCAN TOOL DTC
.After warming-up, let the engine run at idling for 10 minutes.I
,
Are diagnostic trouble codes output?TROUBLE CODES
N OI -.: .
Does the engine stall right after the accelerator p
edal is
Check the throffle body minimum air (Refer to released
NO . . . N O Check for unstable idle (Rough hunting)Is engine-idling stable after the warming-up?
YES(Refer to INSPECTION 8.)
SCAN TOOL Actuator test
07 motor (Refer to
OK NG
Check the idle air control motor circuit. (Refer t
o INSPECTION PROCEDURE FOR TROUBLE CODE
SCAN TOOL Special function
“Reset
Check trouble symptoms.
NG
OK
.
Check the injector control circuit. Carry procedures 19, in “INSPECTION PROCEDUREFOR DIAGNOSTIC TROUBLE
Check the fuel pressure. (Refer to
Check the following items.
l Check the ignition coil, spark plugs, spark plug ca bles.
l Check the compression pressure.
l Check the engine oil viscosity.
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![MITSUBISHI SPYDER 1990 Service Repair Manual E N G I N E
INSPECTION PROCEDURE 12 , .
. .
When the engine is hot, it stalls at idle. (Die out )
[Comment]l Malfunction of the ignition In cases such as the above, the caus MITSUBISHI SPYDER 1990 Service Repair Manual E N G I N E
INSPECTION PROCEDURE 12 , .
. .
When the engine is hot, it stalls at idle. (Die out )
[Comment]l Malfunction of the ignition In cases such as the above, the caus](/manual-img/19/57345/w960_57345-471.png)
E N G I N E
INSPECTION PROCEDURE 12 , .
. .
When the engine is hot, it stalls at idle. (Die out )
[Comment]l Malfunction of the ignition In cases such as the above, the cause is probably t hat ignition system, mixture, idle l
air control motor or compression pressure is defect ive.Malfunction control M a l f u n c t i o n o f t h e s y s t e m In addition, if the engine stalls, the cause
mayalso be a defective connector contact.l into intake system
l Improper connector contact
W ere the battery terminals disconnected recently
NO
YES After warming-up, let the engine run at idling for 10 minutes.
SCAN TOOL DTC
Are diagnostic trouble codes output?
NO
SCAN TOOL Actuator test
07 motor. (Refer to
OK YES
N G
Refer to INSPECTION CHART FOR DIAGNOSTICTROUBLE CODES.
Checktheidleaircontrolmotorcircuit. INSPECTIONPROCEDURE FOR DIAGNOSTIC TROUBLE CODE
SCAN TOOL Special function
“Reset
Check trouble symptoms.
NG
Check the injector for operation sound.
(Refer to Check the injector control circuit. Carry out proc edures 20, in “INSPECTION PROCEDURE
FOR DIAGNOSTIC TROUBLE CODES”.
Does the engine stall right
released
NO.
Does the engine stall easily again
YES
Scan tool: Inspection when engine stalls when the e ngine
is warm and idling (Refer to INSPECTIONPROCEDURE 33.)
OK
Check the throttle body minimum air flow (Refer to
While carrying out an intermittent malfunction simulation test (Refer
to GROUP 00 How to Cope with Intermittent Malfunctions), check
for sudden changes in the signals shown below.
l Crankshaft position sensor and
l MAP sensor signal Fuel pump signall Injector drive signal l power supply voltage
Check the following items.
l
Check the ignition coil, spark plugs, spark plug ca bles.
l Clean the injectors.
l Check the compression pressure.
l Check if foreign materials (water, alcohol, etc.) g ot into fuel.
INSPECTION PROCEDURE 13
The engine stalls when accelerating. (Pass out) Probable cause
[Comment]l
Injectors failedIn cases such as the above, the cause is probably m isfiring due to a weak spark, or an inappropriatelMalfunction of the ignition system
air/fuel mixture when the accelerator is depressed.
YESRefer to INSPECTION CHART FORDIAGNOSTIC
Arediagnostic trouble codes outputTROUBLE CODES.
NO
Check the following items.
l Check the ignition coil, spark plugs, spark plug ca bles.
l Clogged injectors