Page 905 of 2103
MANUAL TRANSAXLE OVERHAUL
-Special Tools
Installer adapter (30)
Installer adapter
(38)
Installer adapter (46)
TSB Revision.I
Page 906 of 2103
6MANUAL TRANSAXLE OVERHAUL
Special Tools
Installer adapter (56)
ToolApplication
Installation of each bearing
Oil seal installer
Installation of transfer case oil
seal
Handle
Special spannerInstallation and removal of driver
gear lock nut
7
Bearing remover of intermediate
Claw of bearing outer race
General service tool
socket of drive bevel gear
haft rotating torque service tool
gear holding tool
Revision
Page 907 of 2103
MANUALTRANSAXLE OVERHAUL Transaxle
TRANSAXLE
DISASSEMBLY AND REASSEMBLY
33N m24
19 Nm14I
36
27Nm
Disassembly steps
1. Bolt 2. Rear cover
3. Reverse brake cone
41 Wave spring 5. Machine screw
6. Backup light switch
7.Gasket8.Poppetplug
9.Poppet spring10.Poppetball
11.Bolt
Lubricate all internaloil
12. Speedometer. driven gear assembly 13. Air breather 14. Spring
15. Lock nut 16. Lock nut17. speed synchronizer assembly
18.
speed shift fork .
19.Synchronizer ring
20. speed gear21.Needle bearing22. speed intermediate gear
TSB Revision
Page 908 of 2103
8MANUAL TRANSAXLE OVERHAUL
Transaxle
q 48
39 Nm33 Nm29
24
26
I
2 5
Revision
23
49 Nm36
Disassembly steps
23. Reverse idler gear shaft bolt24. Gasket25.Bolt 26. Transaxle case
27.Oil guide
28.Bolt
29.Spring washer
30.Stopper bracket31. Restrict ball assembly32.Gasket 33. Oil seal
34. Bearing outer race35.Spacer
2210010
36. Bearing outer race 37. Spacer
38. Bearing outer race
Reverse shift lever 42. Reverse shift lever shoe 43. Reverse idler gear shaft
44. Reverse idler gear
45. Spring pin 46. Spring pin 47. Shift rail assembly
Page 909 of 2103
MANUAL TRANSAXLE OVERHAUL
Transaxle
Lubricate all internalparts with oil during reassembly.
19 Nm19
54
58
Disassembly steps
Bearing retainer 51. Intermediate gear assembly
52. Input shaft assembly
53. Output shaft assembly
54. Differential gear assembly
55. Bearing outer race
56. Oil guide
57. Bearing outer race
58. Bearing outer race’ 59. Oil seal 60. Oil seal61. Clutch housing assembly
6 2 . M a g n e t
6 3 . M a g n e t h o l d e r
TSB Revision
Page 910 of 2103
MANUAL TRANSAXLE
. .
33N m24
19 Nm14
36
27
45
Disassembly steps
1.Bolt2.Rear cover3. Reverse brake cone 4. Wave spring 5. Machine
switch
Poppet plug9.
10.Poppet spring
Poppet ball
11.Bolt
Revision
12. Speedometer driven gear assembly 13. Air breather14.Spring pin
15. Lock nut 16. Lock nut
17. synchronizer assembly
1.8. fork 19.
20.gear bearing,:,22. gear
Page 911 of 2103
MANUAL TRANSAXLE. OVERHAUL
Transaxle
39Nm33Nm2924
5025
I
Disassembly steps
23. Reverse idler gear shaft bolt24.Gasket25.Bolt 26. Transaxle case27.Oil guide28.Bolt
29.Spring washer30.Stopper bracket31. Restrict ball assembly32.Gasket 33. Oil seal
34. Bearing outer race
35.Spacer36. Bearing outer race
14
37. Spacer
38. Filter
39. Bearing outer race
40. Spacer41. race
44. Reverse 45. Reverse shift 46. gear, , 47. gear p i n 49. pin 50. Shift
TSB Revision,
Page 912 of 2103
MANUAL TRANSAXLE Transaxle
19N m1453
Lubricate all internalparts with engine oil
during reassembly.
.
Disassembly steps
Bearing retainer 54. Intermediate gear assembly
55. Input shaft assembly 56. Output shaft assembly
57. Differential gear assembly 58. Bearing outer race
59. Bearing outer race 60. Oil guide
61. Bearing outer race
62. Bearing outer race
63. Oil seal 64. Oil seal65. Magnet 6 6 . M a g n e t h o l d e r67. Clutch housing assembly
TSB Revision I