Page 1905 of 2103
BODY Under Cover
UNDER COVER
REMOVAL AND INSTALLATION
Part No. 8825 or equivalent
00003746
1. Front center under cover panel
2. Lower front bumper plate
3. Front splash shield 4. Under cover side panel 5. Rear seat under cover panel
6. Rear crossmember under cover
panel7. Rear floor under cover panel
Revision
Page 1906 of 2103

42-82BODY Sunroof
SUNROOF
GENERAL
A motor-driven outer slide-type glass sunroof with
a tilt-up mechanism is provided as an option fora sufficient amount of lighting and a feeling of
all models. Even when the sunroof is fully closed,
openness can still be obtained by opening the
sunroof sunshade.
SEALANT AND ADHESIVE
Items
Sunroof glass attaching screws
Sunroof glass sealing Specified sealant and adhesive
Loctite Small Screw Threadlocker 222 or equivalent
410 Black Toughened Instant Adhesive or
equivalent
in.)
Hose
ON-VEHICLE SERVICE
WATER TEST
1. Close the roof lid tightly.
2.Hold the hose upward and adjust water fountain to a bout
50 cm (20 in.) high.
3.Pour water over the roof from about 30 cm (12 in.) above
roof for more than 5 minutes.
4.While pouring water, check, for leak around the roof lid.
5.In the event of leakage, check the drain pipe, weatherstrip
contact and others.
SUNROOF FIT ADJUSTMENT.
With the sunroof in the closed position, adjust the sunroof
glass to 1 mm
in.) below roof surface at front of the
glass and 1 mm
in.) above roof surface at rear of the
glass and tighten the sunroof glass attaching screw s.
TSB Revision
Page 1907 of 2103

BODY Sunroof
OPERATION CHECK
Check the following items. If defective, replace the sunroof control unit.
Caution
Check that the following items are normal before ca rrying out this operation check.
(1) Installation condition of the sunroof assembly
(2) Installation condition, deforms and foreign mat erial of the sunroof drive cable
(3) Unfitted sunroof lid glass
(4) Sunroof switch and sunroof motor
No.
01
02
03
04
05
16
Sunroof initial
position
Fully closed
From fully
position to
position
Fully closed
Fully closed
Tilt
open
open
open
Fully open
Ignition switch: ON
l Sunroof switch: Close
lSunroof closes fully and stops
Ignition switch: ON
l Sunroof switch: Open l
Sunroof tilts up and stops.
Ignition switch: ON
l Sunroof switch: Open
Block the sunroof fully closed
position and tilted position
l moves until the blodking
-reaches (22.0 Ibs.).
At
time check the current to
sunroof motor. If the motor stops a more than 15 A, the motor is
[approx. 15 A at 98 (22.0 Ibs.)]
Ignition switch: ON
l Sunroof
Block the sunroof between fully tilted
position* and fully open position.
lSunroof moves until the blocking
reaches 98 (22.0 Ibs.).
Sunroof stops when the force
reached 98 (22.0 Ibs.).
gnition switch: ON
Sunroof switch: Close
Block the sunroof at 200 mm (7.9 in.)
before the sunroof is fully closed.
ISunroof moves until the blocking force
reaches 98 (22.0 Ibs.).
gnition switch: ON
Sunroof switch: Close Block the sunroof at 5 mm in.)
before the sunroof is fully closed.
Sunroof stops in one seconds after the
blocking force has reached 98
(22.6
Ibs.).
Sunroof moves toward close until the
blocking force reaches 98 (22.0 Ibs.).Then the sunroof moves back toward
open when the blocking force reaches
98 (22.0 Ibs.) and stops after second.
gnition switch: ON
Sunroof switch: Close Block the sunroof at 3 mm
in.)
before the sunroof is fully closed.
Sunroof moves toward close until the
blocking force reaches 98 (22.0 Ibs.).
Then the sunroof stops when the
blocking force reaches 98 (22.0
(The sunroof does not move back
towara open.)
switch: ONl Sunroof moves toward close before
l Sunroof switch: Close
the blocking force reaches 98 (22.0
Block the sunroof at 18 mm in.) Ibs.). Then the sunroof moves back
before the sunroof is fully closed. toward open when the blocking force
reaches 98
(22.0 Ibs.) and stops
after one second.
Switch operationJudgment (normal)
Ignition switch: ON
1. Sunroof switch: Open
2. Sunroof switch: Release the oper
1. Sunroof tilts up.
2. Sunroof stops before tilt-up finishes
.
NOTE
“Fully tilted position” is the position where the sunroof has tilted up and begins sliding.
Revision
Page 1908 of 2103

42-84BODY Sunroof
No.Sunroof initial
position Switch operation
Judgment (normal)
10Fully open
11Fully closedIgnition switch: ON
lSunroof moves toward close until
l
Sunroof switch: Closeblocking force reaches 98 (22.0
Block the sunroof at 16 mm in.) Then the sunroof stops when
before the sunroof is fully closed.blocking force reaehes 98 (22.0
(The sunroof does not ‘move back
toward. .
Ignition switch: ON1. Sunroof tilts up.
1. Sunroof switch: Open 2. Sunroof stops before tilt-up finishes.
2. Sunroof switch: Release the open
12Tilt up Ignition switch: ON
1. Sunroof switch: Open
2. Ignition switch: OFF
(before the sunroof is fully open) 1. Sunroof moves toward open.
2. Sunroof stops.
13Fully openIgnition switch: ON
1. Sunroof switch: Close
2. Ignition switch: OFF
(before tilt-up finishes) 1. Sunroof tilts up.
2. Sunroof stops
14 up Ignition switch: ONlSunroof moves toward close until the
l Sunroof switch: Open
blocking force reaches 98 (22.0 Ibs.).
Block the sunroof between fully tilted Then the sunroof stops when the
position and fully open position.blocking force reaches 98 (22.0 Ibs.).
TSB Revision
Page 1909 of 2103
B O D Y,
SUNROOF
REMOVAL AND INSTALLATION
Post-installation OperationlSunroof Fit Adjustment (Refer to lWater Test (Refer to
44 44
66
27 35
Sunroof glass seal removal steps
1. Sunroof glass 2. Sunroof glass sealSunroof sunshade removal steps
1. Sunroof glass3. Rear sunroof sunshade
4. Front sunroof sunshade 5. Sunshade slide block
motor steps
6. (Refer to Headlining.)
7. Bracket
10. Sunroof motor
Sunroof
6. Headlining (Refer to GROUP Headlining.)
guide assembly removal
steps
1. Sunroof glass 3. Rear sunroof sunshade” 4. Front sunroof sunshade 11. Sunroof cables connection
12. Sunroof assembly
7. Bracket8. Sunroof switch
Sunroof control unitSunroof assembly
6. Headlining (Refer Headlining.)
7. Bracket. .
6. Headlining (Refer to GROUP Headlining.) 9. Sunroof control unit 13. Drain hose ‘14. Sunroof assembly
TSB Revision
Page 1910 of 2103
BODY Sunroof
ADHESION POINTS
glass seal
I -i
Sunroof glass attaching
screw
I
0 0 0 0 3 8 1 4
Sealant:
Loctite Small Screw Threadlocker 222orequivalent
REMOVAL SERVICE POINTS
SUNROOF GLASS REMOVAL
(1) Tilt the sunroof.
(2) Remove the screws attaching sunroof glass to th e guide
assemblies, and then lift the glass out of roof
SUNROOF GLASS SEAL REMOVAL
Remove the seal by pulling it off of glass staring at the splice
joint.
TSB Revision
Page 1911 of 2103
B O D Y ,
SpringSlide block
Sunroof drive
Sunroof drive
cable end
cable end
‘SUNROOF
SUNSHADE REMOVAL
(1) Remove the rear sunroof pushing. in’
the slide blocks to release
guide
assembly on one side ofthe sunshade.
out of roof opening.
(2) Repeat the step (1) for the front ‘sunroof suns hade.
SUNSHADE BLOCK
Squeeze together your fingers on inboard end of the slide
block to allow the slide block to slide. out channel,
and then remove the slide block and spring.
CONTROL UNIT REMOVAL
(1) Close the sunroof glass
(2) a flat-tipped screwdriver, it on the tab, and
then press it to the right.
(3) Lower sunroof control unit and slide to left.
,
DRIVE CABLES REMOVAL
(1) Tilt the sunroof guide assembly and then remove the
sunroof guide rail rod holder.
(2) Close the sunroof guide assembly and disconnect the
sunroof drive cable end from the sunroof guide assembly.
Page 1912 of 2103

42-88BODY Sunroof
Front
Rear
Sunroof
cable end
1 GUIDE ASSEMBLY REMOVAL
(1) Slide the roof drip rear channel backward, and then
move the guide assembly screws, the rear screw and
spacer.
(2) Slide the rear of the guide assembly toward cen ter of
the vehicle and remove the guide assembly.
DRAIN HOSE REMOVAL
Remove the grommet. Tie a cord to the end of the dr ain
hose, wind plastic tape around it so that there is no uneven-
ness, and pull the drain hose out into the wheel ho use.
INSTALLATION SERVICE POINTS
DRAIN HOSE INSTALLATION
(1) the cord that was used during removal the end
of the drain hose, and wind the plastic tape around it
so that there is no unevenness.
(2) Pull the cord to pull through the drain hose.
(3) Make the protrusion from the drain hose grommet as
shown in the illustration.
SUNROOF DRIVE CABLES INSTALLATION
Caution
If cables are kinked, replace them. Always replace the
cables in pair and grease them before installatioh.
Close the sunroof guide assembly and install the su nroof
drive cable end to the sunroof guide assembly.
TSB Revision