Page 77 of 2103
ENGINE  Engine  Assembly
4.9
29
8.  Accelerator  cable  connection9.  air  control  motor  connector
10. Knock sensor connector 11. Heated oxygen sensor connector
12. Engine coolant temperature gauge
unit  connector13. Engine coolant temperature sensorconnector
Engine  oil
00005320
  ‘ c o i l   c o n n e c t o r ’  20. Camshaft position sensor connector 
21. Crankshaft position sensor
connector22. Air conditioning compressor
connector23. Control wiring harness 24. Brake booster vacuum hose .
14.  Ignition  power  transistor  connector 
15. Throttle position sensor connector
16.  Capacitor  connector 17. Manifold differential pressure sensor connector
18.  Injector  connectors connection
 25. High-pressure fuel hose connection
26. Fuel return hose connection 
27. Water hose A connection
28. Water hose 
  connection29.  Vacuum  hoses  connection
 TSB Revision                      
     
        
        Page 91 of 2103

ENGINE  Cylinder  Head 
CYLINDER HEAD GASKET
REMOVAL  AND  INSTALLATION
Pre-removal  Operationl Fuel  Line  Inner  Pressure  Release(Refer  to  GROUP  On-vehiclel Engine  Coolant  Draining(Refer  to  GROUP  00   Maintenance  Service.)l Engine  Oil  Draining(Refer  to  GROUP  00   Maintenance  Service.)
3.62.9  Nm 
2.2
4.9  Nm
220 1
Removal  steps
1.  Accelerator  cable  connection(Refer  to  GROUP  17   On-vehicleService.)2.  Air  hose 3.  Idle  air  control  motor  connector
4. Knock sensor connector 
5.  Heated  oxygen  sensor  connector
6. Engine coolant temperature gauge
unit connector
7. Engine coolant temperature sensor
connector8.  Ignition  power  transistor  connector 
9.  Throttle  position  sensor  connector
10.  Capacitor  connector
11.  Manifold  differential  pressure sensor  connector
12.  Injector  connectors
13. Ignition coil connector Engine  oil
  ,
21
14. position sensor connector
15. Crankshaft  sensor
16. Air conditioning compressor
c o n n e c t o r
17. Control wiring harness 
18. Center cover
19.  Spark 
  cable
20.  Brake  booster 
  21.  High-pressure  fuel  hose  connection 22. Fuel return hose connection
23.  By-pass  valve  hose  connection
24. Water hose connection25.  Vacuum  hoses  connection26.Breather  hose 27. PCV hose connection
TSB  Revision                   
     
        
        Page 185 of 2103
ENGINE
Fuelrail
Engine  oil
2.5  Nm
10.  Accelerator  cable  connection11. Throttle position sensor connector
12. control motor connector
13.  speed  sensor  connector
14. injector harness connector
15.  Generator  harness  connector16. Ignition coil connector 
17. Camshaft position sensor connector 18. EGR solenoid valve connector
19.  Generator  connector20. Crankshaft position sensor
connector21. Knock sensor connector
22. Oil pressure switch connector
23.  Heater  hose  connection 24. High-pressure fuel hose connection
25. Purge air hose connection
  Brake  booster   hose
connection
 TSB Revision                        
     
        
        Page 200 of 2103
ENGINE  Cylinder  Head 
4.9  Nm
  10
Engine  oil
TSB  Revision
2
15
8.  Accelerator  cable  connection 
9.  Throttle  position  sensor  connector
10. air   motor  connector11.  Injector  harness  connector
12.  Ignition  coil  connector 
13.  Camshaft  position  sensor  connector
14.  EGR  solenoid  valve  connector 
15.  Heater  hose  connection
  16.  High-pressure  fuel  hose  connection 17.  Purge  air  hose  connection
  Brake  booster.  vacuum  hoseconnection
19.  Overflow  tube  connection
  20.  Radiator  upper  hose  connection 21.  Water  hose 
22.  Intake  manifold  stay                  
     
        
        Page 284 of 2103
  . 
  4 . 9   N m
\ / X L - -3.6
. .
8.  Accelerator  cable  connection9.  air  control  motor  connector
10. Heated  oxygen  sensor  connector
11.  Engine  coolant  temperature  gauge
unit  connector
12. Engine coolant temperature sensorconnector13.  Ignition  power  transistor  connector 
14. Throttle position sensor connector
 Capacitor connector16.  Manifold  differential  pressure
20. Crankshaft position sensor
connector21. Air conditioning compressor
connector22. Evaporative emission purge sole-
noid  valve 
23. Control wiring harness 
24. Brake booster vacuum hose
connection High-pressure fuel  connection
26. Fuel return hose connection --
  .  ..  .
17.18.
sensor  connector
Injector  connectors
Ignition  coil  connector
19. Camshaft position sensor connector 27.
water  nose  A 28.  Water  hose   connection29.  Vacuum  hoses  connection
TSB  Revision                
     
        
        Page 385 of 2103
  ENGINE  (NON-TURBO)> 
MULTIPORT FUEL INJECTION  SYSTEM 
Heated  oxygen  sensor  Power  supply(Front)l Vehicle  speed  sensor
Manifold  absolute l   switch
sure  sensor l   position  Intake  air  temperature
switch  (transaxle  rangesensor switch)  position  sensor  Power   pressure  Camshaft  position  sensor  Crankshaft  position  sen- l ignitionsor  sense)  Engine  coolant  tempera-  l Brake  switch
ture  sensor  relay   r e l a y )  Knock  sensor  Heated  oxygen  sensor(Rear)
  Injector l 
F u e l  Evaporative   l fuel purge  solenoid  Idle  air  control  motor  EET 
  “Evaporative  emission l 
  .l Fan  motor l Generator  speedometer
light
.
  Fuel
canister
  absolute  pressure  sensor 
Intake  air  temperature  sensor 
Positive  crankcase
ventilation  valve
I n j e c t o r
  transducer
  sensor
Engine  coolant 
Knock  sensor
Crankshaft  position  sensor
Air  inlet
Heated  oxygen
sensor  (Rear)
  Revision                
     
        
        Page 420 of 2103
![MITSUBISHI SPYDER 1990  Service Repair Manual   ENGINE 
I  Scan  tool  35
Code  General  scan  tool
No.No  Vehicle  Speed  Sensor  Signal
 15
[Comment] 
Background
lThe  speed  sensor  serves  as  a  PCM  input  switching  voltage  between  0  an MITSUBISHI SPYDER 1990  Service Repair Manual   ENGINE 
I  Scan  tool  35
Code  General  scan  tool
No.No  Vehicle  Speed  Sensor  Signal
 15
[Comment] 
Background
lThe  speed  sensor  serves  as  a  PCM  input  switching  voltage  between  0  an](/manual-img/19/57345/w960_57345-419.png)
  ENGINE 
I  Scan  tool  35
Code  General  scan  tool
No.No  Vehicle  Speed  Sensor  Signal
 15
[Comment] 
Background
lThe  speed  sensor  serves  as  a  PCM  input  switching  voltage  between  0  and  5volts.lOnce  the  vehicle  is  in  motion  and  the  throttle  is  open,  information  from  the  sensor  is
sampled  every  11  milliseconds  and  compared  to  a  min imum  threshold  equal  to  1  mph.
lIf  the  sensors  output  voltage  indicates  a  speed  higher  than  this  threshold,  the  sensor
is  considered  to  be  operating  normally.
lFailure  of  the  sensor  would  be  quite  noticeable  bec ause  the  speedometer  would  fail  tooperate.Diagnostic  features  that  depend  on  the  speed  sensor   may  never  execute  if  this  component
fails.
  of  Check  Engine  coolant  temperature:   or  more  Transaxle:  Other  than   or   range   only).  31  seconds  after  starting  engine  Brakes  not  applied  Throffle  valve:  Open  Engine:  1600   or  more  Difference  between  the  atmospheric  pressure  and  in take  manifold  pressure:
34  (10   or  more  Condition  Vehicle  speed:  Less  than  lmph  for  11  seconds
Measure  at  the  speed  sensor  connector 
l Disconnect the connector, and measure at the harnes s side.
l  Voltage  between  1  and  ground
(Ignition switch: ON)
O K :
l  Continuity  between  2  and  ground
OK:  Continuity
OK
OK
  Check  trouble 
Open  or  shorted.   circuitS p e e d o m e t e r  d a m a g e d  Open  supply  circuit
Open  sensor  ground  circuit 
Vehicle  speed  sensor  failed PCM  failed
Repair
Check the harness wire between the PCM and the spee d sensor
connector.  Repair,  if  necessary.
  N G  Check  the  following  connectors: I  Repair
SCAN  TOOL  SENSOR  READ  TESTS  (Data  list)
  Replace  the  vehicle  speed  sensor.
connector.
N G NG
  Repair
  TSB  Revision        
     
        
        Page 454 of 2103
![MITSUBISHI SPYDER 1990  Service Repair Manual   ENGINE   Troubleshooting  .
Scan  tool  138
Code  General  scan  tool
No.  Not 
  25
[Comment]Range  of  Check
l  Engine:
l Vehicle  at  rest  and  the  brake  appliedSet  Conditionl   speed  differ MITSUBISHI SPYDER 1990  Service Repair Manual   ENGINE   Troubleshooting  .
Scan  tool  138
Code  General  scan  tool
No.  Not 
  25
[Comment]Range  of  Check
l  Engine:
l Vehicle  at  rest  and  the  brake  appliedSet  Conditionl   speed  differ](/manual-img/19/57345/w960_57345-453.png)
  ENGINE   Troubleshooting  .
Scan  tool  138
Code  General  scan  tool
No.  Not 
  25
[Comment]Range  of  Check
l  Engine:
l Vehicle  at  rest  and  the  brake  appliedSet  Conditionl   speed  differs  from  target  idle  by  200   for  12  seconds. l 
Idle  air  control  motor  failed
l   motor  related  circuit   . 
SCAN  TOOL  SENSOR  READ  TESTS  (Data  list)
12  position  (Refer  to Check  the   air  control  motor.  (Refer  to 
OK
Check  the  throttle  body  minimum  air  flow.  (Refer  to  
Code
  No.   R e l a y  
General  scan  tool  High  Speed  Radiator  Fan  Control
[Comment] 
Background
lThe  high  speed  radiator  fan  relay  controls  the  high  speed  operation  of  the  radiator  fan.lOne  side  of  the  relay  control  coil  is  supplied  with  12  volts  when  the   switch  is
turned  to  the  ON  position.
lThe  circuit  is  completed  when  the  other  side  of  the   relay  coil  is  grounded  by  the  PCM.lThe  PCM  grounds  the  relay  control  circuit  depending   on  engine  coolant  temperature  and/or  A/C  compressor  condition,  etc.
Range  of  Check
l  Battery  voltage:  10 
  or  more
l  Ignition  switch:  ON
Set Condition
lAn  open  or  shorted  condition  is  detected  in  the  hig h  speed  radiator  fan  relay  control  circuitfor  3  seconds.
Probable  cause
TSB  Revision
l Relay  open  or l Ignition  switch  output lLow  speed  radiator  fan  relay  control  circuit
open  or  shorted
NGMeasure  at  the  PCM  connector   Check  the  radiator  fan  circuit.lDisconnect the connector, and measure at  harness side.  Voltage  between  69  and  ground(Ignition switch: ON),.
OK: Battery  positive  voltage .,
l 
Connect  a  jumper  wire  between  69  and  ground(Ignition switch: ON)
OK:  Radiator  fan  runs  at  high  speed.
OK
Check  the  following  connector: N G  Repair
OK
  Check  trouble  symptom.1
NG
  Replace  the  PCM.