1990 MITSUBISHI SPYDER brake sensor

REAR AXLE Rear Hub Assembly
REMOVAL AND INSTALLATION
OperationlDrive Shaft Removal (Refer to 1

Nm
7
8
49-59
NmNm
11
Removal steps
1. Rear wheel speed sensor (Refer to GROUP WheelSpeed Sensor.)
2. Brake drum
3. Shoe and lever assembly
4. Caliper assembly (Refer to
5. Brake disc
6. Shoe and lining assembly (Refer to GROUP 36
Parking Brake
.)
0 0 0 0 4 0 4 6
7. Clip8. Parking brake cable
9. Rear hub assembly
10. Brake pipe connection
11. Dust seal
CautionThe rear hub assembly should not disassembled.
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REAR AXLE Drive
2 7 1 0 0 3 3 0 0 2 3
REMOVAL AND INSTALLATION
Brake Line Bleeding with drum brakes>
(Refer to GROUP 36
On-vehicle Service.)
9871
I I10
,19
44118-1373385-99
11
with drum brakes>
11
9871. .,
Removal steps
1. Rear wheel speed sensor 2. Caliper assembly (Refer to 3. Brake disc
4. Brake drum
5. Shoe and lining assembly (Refer to
GROUP 36
Parking Brake.)6. Shoe and lever assembly
7. Clip8. Parking brake cable
9. Brake pipe connection
10. Shock absorber connection Trailing arm connection12. Lower arm connection
13. Toe control armball joint andknuckle connection(Refer to 14. pin 15. Drive shaft nut16. Washer
17. Differential mount support
18. Drive shaft
19.
Caution1.For vehicles with ABS, careful not to damagedrive shaft rotor.2.l : Indicates parts should be temporarily and then fully tightened the on the
ground in the unladen condition.
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REAR AXLE Differential Carrier
DIFFERENTIAL CARRIER
REMOVAL AND INSTALLATION
Pre-removal OperationlBrake Fluid Draining with drum brakes>l Differential Gear Oil Draining
98 Nm
Post-installation OperationlDifferential Gear Oil Filling (Refer to lBrake Line Bleeding with drum (Refer to GROUP Service.)l Parking Brake Adjustment (Refer to GROUP Service.)
98
2 2 - 2 5
118-13785-99
11

5
11
Removal steps
1. Rear wheel speed sensor
with 2. Caliper assembly (Refer to
3. Brake disc
4. Brake drum
5. Shoe and lining assembly (Refer to
GROUP 36
Parking Brake.)6. Shoe and lever assembly7. Clip8. Parking brake cable9. Brake pipe connection
10. Shock absorber connection
11. Trailing arm connection 12. Lower arm connection
13. Toe control arm ball joint and
connection (Refer to
14. Differential mount support 15. Propeller shaft connection 16. shaft 17. Differential mount
bracket assembly
parts which should be tightened,and then fully tightened wlth the vehicle on the gr oundin the unladen condition.
Revision

REAR SUSPENSION Rear Suspension
REAR SUSPENSION ASSEMBLY
REMOVAL AND INSTALLATION
Operation
(1)
(2) Lug agecompartment side trim SP (Refer to GROUP Trims)(3) Rear Crossmember Under Cover Panel Removal (Refer to GROUP 42 Under Cover.) Exhaust Pipe Removal(Refer to GROUP 15 Exhaust Pipe.)
3410033004
Post-installation Operation Center Exhaust Pipe Installation (Refer to GROUP 15Exhaust Pipe and Main Muffler,)(2) Line Bleeding drum (Referto GROUP On-vehicle (3) Luggage trim (Refer to GROUP Trims.
(4) Service Lid Installation (Refer to
(5) Brake Lever Stroke (Refer GROUP Service.)
(6) Check and Adjustment .
6
,
137-15799-114
.
l. .

3
Removal steps
11
1. Propeller shaft connection 2. Brake caliper assembly with disc brakes>
3. Brake disc with disc
brakes> or brake drum with drum brakes>
4. Parking brake cable end
(Refer to GROUP 36
ParkingBrake Cable Brake>.)
(Refer to GROUP 36
ParkingBrake Cable .)5. Brake hose connection
6. Upper arm bracket mounting bolts
Cap
8. Shock absorber mounting nuts
9. Rear wheel-speed sensor connector with 10. Grommet11. Trailing arm mounting bolt
12. mounting self-locking
13. Rear suspension assembly
Cautionindicatesparts should temporarily tightened,and then fully tightened with the vehicles on thegr oundin the unladen
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B R A K E
S Y S T E M
CONTENTS
BRAKE PEDAL. . . . . . . . . . . . . . . . . . . . . . . . . . .24
FRONT DISC BRAKE. . . . . . . . . . . . . . . .,. . . .31
GENERAL INFORMATION. . . . . . . . . . . . . . . . .2
LUBRICANTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
MASTER CYLINDER AND
BRAKE BOOSTER. . . . . . . . . . . . . . . . . . . . . . . .25
ON-VEHICLE SERVICE
. . . . . . . . . . . . .. . . . . .8
Bleeding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Brake Booster Operating Test. . . . . . . . . . . . . .10
Brake Drum Inside Diameter Check

. . . . . . . . .20
Brake Fluid Level Sensor Check. . . . . . . . . . . .13
Brake Lining and Brake Drum Contact
Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Lining Thickness Check. . . . . . . . . . . . . .19
Brake Pedal Check and Adjustment. . . . . . . . .8
Check Valve Operation Check. . . . . . . . . . . . .11
Front Brake Disc Run-out Check. . . . . . . . . . . .18
Front Brake Disc Run-out Correction. . . . . . . .18
Front Brake Disc Thickness Check. . . . . . . . . .19
Front Disc Brake Pad, Check and
Replacement. . . . . . . . . . . . . . . . . . .
Front Disc Brake Rotor Check. . . . . . . . . . . . . .17
Proportioning Function Test . . . . . 12
Rear Brake Disc Run-out Check. . . . . . . . . . . . 23
Rear Brake Disc Run-out Correction . . . . . . . . . 23
Rear Brake Disc Thickness
. . . 23
Rear Disc Brake Pad Check and
Replacement. . . . . . . . . . . . . . . . . . . . . . . . . 21
Stop Light Switch Check . . . . . . . . . . . . . 9
PROPORTIONING . . . . . . . . . . . . . . . . 49
REAR DISC BRAKE.. . . . . . . . . . . . . . . . . . . . . . 45
REAR DRUM BRAKE SHOE . . . . . . . . . . . . . . . 40
REAR DRUM BRAKE WHEEL CYLINDER .
SEALANT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
SERVICE. . . . . . . . . .. . . .3
SPECIAL TOOLS. . . . . . . . . . . . . . . . . . . . . . . . .4
. . . . . . . . . . . . . . . . . . . . .5

BASIC BRAKE SYSTEM
BRAKE CHECK 35190919953
The brake fluid
sensor is in good condition if there is
no continuity when the float surface is above
or “A”
and if there is continuity when the float surface i s below “MIN
or “A”.
BLEEDING
Caution
35199149955
Use the specified brake fluid. use mixture of the
specified brake fluid and another fluid.
Specified brake fluid:
CYLINDER BLEEDING
The master cylinder has no so if bleeding is
carried out by the following procedure, bleeding of air from
the brake line will become easier. (1) Fill the reserve tank
fluid.
(2). Keep the brake pedal depressed.
(3) Have another person cover the master cylinder outlet
with a finger.
(4) With the outlet still closed, release the brake pedal.
(5) Repeat steps
three or four times to fill the inside
of the master cylinder with brake fluid.
BRAKE LINE BLEEDING
Start the and bleed air sequence shown
in the figure.
Revision

BASIC BRAKE SYSTEM Master and ‘Brake
MASTER CYLINDER
DISASSEMBLY AND REASSEMBLY
Disassembly steps
1.Reservoir bracket2.Reservoir hoses3. Reservoir cap assembly4.Diaphragm5.Reservoir cap6. Brake fluid level sensor
7.Float8.Reservoir9.Pin10.Retainer
Master cylinder kit
Brake fluid:
or
11.Connector12.Grommet13. Piston stopper ring14. Primary piston assembly15. Secondary piston assembly16. Master cylinder body
CautionDo not disassemble the and secondaryassemblies.
DISASSEMBLY SERVICE POINT
(A, PISTON STOPPER RING DISASSEMBLY
Remove thepiston stopper ring, while depressing the piston.
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CONTENTS
ABS-ECU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 VALVE. . . . . . . . . . . . . . . . .
GENERAL INFORMATION. . . . . . . . . . . . . . . . .2SERVICE SPECIFICATIONS.. . . . . . . . . . . . . .3
HYDRAULIC UNIT . . . . . . . . . . . . . . . . . . . . . . . . .36SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . .3
MASTER CYLINDER ANDTROUBLESHOOTING.. . . . . . . . . .. . . . . . . . .4
BRAKE BOOSTER. . . . . . . . . . . . . . . . . . . . . . . . .32..
W H E E L S P E E D .. . . .... . . . . . . . . . . . .38
ON-VEHICLE SERVICE24.... . . . . . . . . . . . . . . . . . . .
ABS Operation Check . . . . . . . . . . . . . . . . . . . . . . .
24
Bleeding
. . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Refer to GROUP for the following items.
BRAKE PEDAL
FRONT DISC BRAKE
LUBRICANTS
REAR DISC BRAKE
REAR DRUM BRAKE SHOE
REAR DRUM BRAKE WHEEL CYLINDER
ON-VEHICLE SERVICE
Brake Booster Operating Test
Brake Drum inside Diameter Check

Brake Fluid Level Sensor Check
Brake Lining and Brake Drum Contact Check
Brake Lining Thickness Check
Brake Pedal Check and Adjustment
Check Valve Operation Check
Front Brake Disc Run-out Check
Front Brake Disc Run-out Correction
Front Brake Disc Thickness Check
Front Disc Brake Pad Check and Replacement
Front Disc Brake Rotor Check
Proportioning Valve Function Test
Rear Brake Disc Run-out
Rear Brake Disc Run-out
Rear Brake Disc Thickness
Rear Disc Brake Pad and Replacement
S t o p L i g h t S w i t c h