1990 MITSUBISHI SPYDER Service Repair Manual

Page 937 of 2103

MITSUBISHI SPYDER 1990  Service Repair Manual MANUAL  TRANSAXLE  OVERHAUL
 wear
Da
S Y N C H R O N I Z E R   K E Y   A N D  
(1)  for  wear  of  key 
(2)  the  spring  for   deform&i& 
age.
SPEED GEARS
(1)  Check  the  synchronizer  cone  for  ro

Page 938 of 2103

MITSUBISHI SPYDER 1990  Service Repair Manual MANUAL  TRANSAXLE  OVERHAUL
  Intermediate  Gear   , 
INTERMEDIATE  GEAR  2220018004~
DISASSEMBLY AND REASSEMBLY 
. .
‘I
  7
8
7
  Lubricate  all  internalparts  with  engine  oil
  during  reassemb

Page 939 of 2103

MITSUBISHI SPYDER 1990  Service Repair Manual MANUAL  TRANSAXLE.:  OVERHAUL
  Gear
.,
DISASSEMBLY  AND  REASSEMBLY 
Disassembly  steps
1. Snap ring2.  Taper  roller  bearing Bearing sleeve4. speed gear5.  Needle  bearing6. Synchronizer ring7.  Sy

Page 940 of 2103

MITSUBISHI SPYDER 1990  Service Repair Manual MANUAL  TRANSAXLE  OVERHAUL
  Intermediate  Gear.  .
DISASSEMBLY  SERVICE  POINTS
  ROLLER  BEARING   SPEED  GEAR
REMOVAL
2201053
 2
 3
Caution
lDo  not  reuse  the  bearing  removed  from  the  shaft

Page 941 of 2103

MITSUBISHI SPYDER 1990  Service Repair Manual MANUAL  TRANSAXLE  OVERHAUL
  bear
Identification  mark  RINGS 
  GEAR  INSTALLATION  . 
The  speed  gear  and   of 
r i n g s   h a v e   a n   i d e n t i f i c a t i o n   m a r k .
Clutch  housing

Page 942 of 2103

MITSUBISHI SPYDER 1990  Service Repair Manual MANUAL  TRANSAXLE  OVERHAUL
  Intermediate  Gear.
  TAPER  ROLLER  BEARING 
Caution
When  installing  the  bearing,  push  the.   race  only.
 RING INSTALLATION,
Select  and  install  the  snap   that

Page 943 of 2103

MITSUBISHI SPYDER 1990  Service Repair Manual MANUAL  TRANSAXLE  OVERHAUL
  Gear
  ring
201051
Gear2110009
and  wear
Scratches  and  damage
and  wear
I N S P E C T I O N
INTERMEDIATE  GEAR
(1)  Check  the  outer  surface  of  the 
the  needle  be

Page 944 of 2103

MITSUBISHI SPYDER 1990  Service Repair Manual MANUAL  TRANSAXLE  OVERHAUL
  Intermediate  Gear
  the  outer  ring,  inner  ring  and  cone,  and  press  them
onto  the  clutch  gear.  Check  clearance   and  replace
if
  is  below  the  limit  va