1990 MITSUBISHI SPYDER Service Repair Manual

Page 985 of 2103

MITSUBISHI SPYDER 1990  Service Repair Manual MANUAL  TRANSAXLE 
Snap ring .pliers
  shaft
  caged
needle  bearing
(9)  Remove  blocking 
  input  shaft  in  shop  press.  Using   to
remove
  synchronizer  and   gear.
(11)  Remove   gear  caged

Page 986 of 2103

MITSUBISHI SPYDER 1990  Service Repair Manual Output  Disassembly/
MANUAL  TRANSAXLE 
Stop  ring  speedgear
Reverse  gearIt is necessary to check the  gap. Use
a feeler gauge to measure the gaps 
 the stop rings
and  the  speed  gears.
The  corre

Page 987 of 2103

MITSUBISHI SPYDER 1990  Service Repair Manual Differentialassembly
 25
  gear  bolts
Soeedometer
Pinion  shaftDifferential
  .  . ,
( 1 )   R e m o v e   d i f f e r e n t i a l   b e a r i n g  ,,
(2)  Remove  ring  gear  bolts  and  ring  gear.

Page 988 of 2103

MITSUBISHI SPYDER 1990  Service Repair Manual MANUAL  TRANSAXLE 
DifferentialassemblySide,
Pinion
wash
Pinion
Ring  gear
thrust  washer
Pinion  shaft
Speedometer 
drive  gear
  gear
  Rotate  side  gears  to  opening  in  differential.
(7)Remove

Page 989 of 2103

MITSUBISHI SPYDER 1990  Service Repair Manual MANUAL  TRANSAXLE .  . 
Move  sideg e a r   u pand  down
Bearing  cone.(6)  Using  the  smallest  end  play  record,  shim  that  s
ide  gear
to  within  0.25  mm 
  in.)  to  0.33  mm   in.).
(9)  Th

Page 990 of 2103

MITSUBISHI SPYDER 1990  Service Repair Manual MANUAL  TRANSAXLE   Synchronizer 
DISASSEMBLY
Place  synchronizer  in  a  clean  shop,,  towel   Wrap.  Press
on  inner  hub.  Carefully  open  up  shop.  towel  and  remove
springs,  balls,  keys,  h

Page 991 of 2103

MITSUBISHI SPYDER 1990  Service Repair Manual MANUAL  TRANSAXLE 
SleeveASSEMBLY
(1) Position synchronizer hub onto a suitable holding fixture
(input  shaft).  The  synchronizer  hubs  are  directiona l.  The
hubs  must  be  installed  with  the

Page 992 of 2103

MITSUBISHI SPYDER 1990  Service Repair Manual Shifter  Rails  Overhaul/
MANUAL
SHIFTER
  Disassemble  the  transaxle  case  using  the  procedures’
provided  in  this  group.
(2)  Remove  shifter  rails  from  the 
(3)  To  service  the   shift