Page 1489 of 2103
TRANSAXLE OVERHAUL
i n c h w i d e b e a d
differential bearing, and then using
Cap and Adapter (44)
,
extension.
NOTE
Apply an inch wide bead of Loctite 18718 or equivalent.
bolts to extension’ housing.
differential bearing retainer.
NOTE
Apply an
inch wide bead of Loctite 18718 or equivalent.
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Page 1490 of 2103
AUTOMATIC TRANSAXLE OVERHAUL
Differential inch bead
Differential cove
differential retainer bolts.‘
,
differential cover.
NOTE
.
Apply an inch wide 1 equivalent:
. . . . ,
. .
differential cover
_. . . new oil seal using Installer arid-
Installer Adapter (56)
. . .
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Page 1491 of 2103
PROPELLER
SHAFT
CONTENTS
ADHESIVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2SERVICE . . . . . . . . . . . 2
GENERAL INFORMATION2SPECIAL. . . . . . . . . . . . . . . . . . . . . . . . . . .3,
LUBRICANTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2TROUBLESHOOTING . . . . . . . . . . . . . . . . . .
. . . . . 3’
Page 1492 of 2103

General Information/Service Specifications/
PROPELLER SHAFT Lubricants/Adhesive
GENERAL INFORMATION
. .
25100010022
Propeller shaft
Universal jointSpecifications
mm (in.)
4 joint propeller shaft
Front:
Center:
Rear:
‘No. Cross type
No. 3: Constant velocity type
Lubrication
Cross type joint journal O.D. mm (in.) Constant velocity joint O.D. mm (in.) Non-lubrication type
14.689
94 (3.7)
NOTE
Propeller shaft length indicates the length between center points of each joint. ,
SERVICE SPECIFICATIONS
ItemsStandard valueLimit
Journal end play mm (in.)
Propeller shaft Front0.6 or ‘less
(Dial indicator reading) mm (in.)
Center0.6 or less
Rear0.6 or less
LUBRICANTS
Items
Sleeve yoke surface Specified lubricant
API classification SAE or
Quantity
As required
joint
assembly Outer and inner races ball grooves
Repair kit grease As required
joint assembly inner part
Repair kit grease45-55
oz.)
25100050024ADHESIVE
ItemSpecified adhesive CharacteristicsI
Lobro joint rubber packingQuick fix adhesive ATD Part No. 8155, or equivalent Quick-fix adhesive
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Page 1493 of 2103
PROPELLER SHAFT Special
ToolTool number and nameA p p l i c a t i o n
General service toolUniversal joint disassembly and
reassembly
Universal joint remover
and installer
193
PlugGeneral service tool Preventing foreign objects from
getting into the transfer
Inner shaft remover
Inner shaft and seal plate
removal and installation
25100070020
Symptom
Noise at start
Noise and vibration
at high speed Probable cause Remedy
Worn journal bearing
Replace
Worn sleeve yoke splineReplace
Loose propeller installation
Unbalanced propeller shaftReplace
Improper snap ring selection Adjust the clearance
Worn journal bearing
Replace
Revision
Page 1494 of 2103
PROPELLER Propeller
PROPELLER SHAFT
,
REMOVAL AND INSTALLATION
2
22 6
2211Nm8
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Removal steps
1. Self-locking nut
2. Insulator
3. Spacer shaft assembly
Heat protector
Page 1495 of 2103
SHAFT Propeller
M a t i n g m a r k s
joint boot
Center propeller
shaft Lbbro’ joint
assembly
REMOVAL SERVICE
PROPELLER SHAFT ASSEMBLY REMOVAL
(1) Make on the flange
and ‘flange yoke and remove the
shaft.
. .
C a u t i o n ’
the propeller shaft in a straight and level
manner so as to ensure that the boot is not
through pinching. ,
NOTE
Damage to the boot can be and the Work will
be easier, if a piece of cloth or material is inserted
in the boot.
(2) Use special tool a to let objects
SPACER REMOVAL
The number of spacers depends on models. Check the num-
ber of spacers used and write it down for reference during
reassembly.
Oil seal lipINSTALLATION SERVICE POINT
PROPELLER SHAFT ASSEMBLY INSTALLATION
Caution
Do not damage the transfer case oil seal
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Page 1496 of 2103
. . ,
Mating marks
propeller shaft to the with the
mating marks properly aligned.
Caution
Remove oil and grease
or the bolts will loosen.
INSPECTION
Check the sleeve yoke, center yoke and flange yoke :
for wear, damage or cracks.
l Check the propeller shaft for damage or
cracks’:
lCheck the propeller for or
l the universal joints operation in all’
directions.
lCheck the center bearing for movement,
lCheck the center bearing mounting rubber for damage
or deterioration..
PROPELLER SHAFT CHECK
Limit:
Front propeller shaft 0.6 mm or less
Center propeller shaft 0.6 mm
in.) or less
Rear propeller shaft 0.6
in.)
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