Page 889 of 2103
MANUAL TRANSAXLE
ENGINE (NON-TURBO)>
TransaxlemountTransaxle side l
stopper.Arrow
Transaxle
mountbracket
CLUTCH RELEASE CYLINDER
Remove the clutch release cylinder disconnecting
the oil line connection, and fix it to the vehicle chassis.
,
FLEX PLATE CONNECTING
ASSEMBLY MOUNTING BOLTS/TRANSAXLE
ASSEMBLY REMOVAL
(1)Support the transaxle a transaxle jack.
(2) Remove the connection bolts while turning the c rankshaft.
(3) Chalk mating marks on the flex plate and clutch pressure
plate for easier installation.
(4)Press the clutch pressure plate into the transaxle for easier
removal.
(5) Remove the transaxle assembly mounting bolt and lower
the transaxle assembly.
INSTALLATION SERVICE POINT
TRANSAXLE MOUNTING INSTALLATION
Align the notches on the stopper with the transaxle mount
bracket with the arrow mark facing toward the shown direction.
Then install the stopper.
TSB Revision
Page 890 of 2103
MANUAL. TRANSAXLE
ENGINE (NON-TURBO)> Transaxle Control
Frontstopper
bracket
member
ASSEMBLY INSTALLATION
If the dimension shown in the illustration is outside the standard
value when the’ weight of the engine is on the body , replace
the front roll stopper bracket assembly.
Standard value (A): 43
3 mm (1.69 in.)
SHAFT CONNECTION
Temporarily install the drive shaft so that the T.J . case of
the drive shaft is perpendicular to the transaxle.
Caution
Do not damage the oil seal lip by the serrated part of
the drive shaft.
Transaxle case
Revision
Page 891 of 2103

T R A N S A X L E
CONTENTS
CENTER DIFFERENTIAL . . . . . .60
CLUTCH HOUSING. . . . . . . . . . . . . . . . . . . . . . .65
DIFFERENTIAL. . . . . . . . . . . . . . . . . .57. . . . . . . .
DRIVE BEVEL GEAR
. . . . . . . . . . .76
DRIVEN BEVEL GEAR . . . . . . . . . .80
EXTENSION. . . . . . . . . .73
SYNCHRONIZER . . . . . . . . . . . . . .36
FRONT OUTPUT SHAFT . . . . . . . .56
GENERAL INFORMATION. . . . . . . . . . . . . . . . . .2
INPUT SHAFT
. . . . . . . . . . . . . . . . . . . . . . . . . . . .38
INTERMEDIATE GEAR. . . . . . . . . . . . . . . . . . . .48
OUTPUT SHAFT . . . . . . . . .
55
SHIFT 3SPECIAL TOOLS
. . . . . . . . . . . . . . . . . . . . . . . . . .13
SPECIFICATIONS. . . . . . . . . . . . . . . . . ... . . . . . . .
G e a r R a t i o T a b l e . . .
...
. . . . . . . . . . . . . . . . . . . . . .5
Sealants and Adhesives . . . . . . . . . . . . . . . . . . . . .13
Service Specifications . . . . . . .6
Service Specifications . . . . .. . . . . . . .6
Snap Rings and Spacers for . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Torque Specifications. . . . . . . . . . . . . . . . . . . . . . . .12
Transaxle Model Table. . . . . . . . . . . . . .. . . . . . .5
SPEEDOMETER GEAR. . . . . . . . . . . . . . . . . . . .64
TRANSAXLE. . . . . . . . . . . . . . . . . . . . . . . . . .
. . . .17
TRANSFER . . . . . . . . . . . . . . . . . . . 68
TRANSFER CASE . . . . . . . . . . . . .
TRANSFER CASE ADAPTER .. . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . .76
Page 892 of 2103
MANUAL. TRANSAXLE OVERHAUL General
GENERAL
ClutchBearing retainer
Input shaft
speed
synchro-
nizer
1 speed gear
22200010055
ed gear
speed gearI
speed gear
Rear cover
Reverse
brake device
speed
intermediate gear
Intermediate gear
spacer
Output shaft
Drain plug S p a c e r
Revision
Page 893 of 2103
MANUAL TRANSAXLE OVERHAUL Information
SECTIONAL VIEW
Clutch housingBearing retainer
speed gear
speed gear
1 speed gearI speed synchronizer assembly
Input shaft
1
I
Rear cover
Reverse
brake
gear
gear
S p a c e r
Output
Differentialdrive gear
Spacer
Drain plug Spacer
case
Differential
TSB Revision
Page 894 of 2103
MANUAL TRANSAXLE OVERHAUL Information
Clutch housing speed gear
I
speed synchronizer assembly
speed gear
Bearing retainerI
Sub gearIntermediate gear
Revision
speed gear
speed synchronizer assembly
speed gear
speed gear
speed
synchronizer
Center differential
Frontoutput shaft
Front differential
coupling
Page 895 of 2103
MANUAL TRANSAXLE OVERHAUL
SPECIFICATIONS
Transaxle modelGear ratioSpeedometer
gear ratio
A
Final gear ratio
3.625Vehicle model m o d e l ”
. .
4.153
Items
3.166 3.090
1.833 1.833.
1.240
1.217, ,
0.8960.888
0.731 0.741 0.666
Reverse
Transfer 3.1663.166
3.166
1.090
TSB Revision
Page 896 of 2103
MANUAL, TRANSAXLE OVERHAUL
Items
Differential case preload mm (in.)
Differential pinion backlash mm (in.)
Input shaft front bearing end play
mm (in.)
Input shaft end play
mm (in.)
Input shaft rear bearing end play mm (in.)
Intermediate gear bearing end play
mm (in.)
Intermediate gear bearing end play
mm (in.)
Intermediate gear preload mm (in.)
shaft preload mm (in.)
Standard value .
Center differential case end play mm (in.)
Center differential side gear end play mm (in.)
Front differential case end play mm (in.)
Front differential pinion backlash mm (in.)
Front output shaft preload mm (in.)
Input shaft end play mm (in.)
Input shaft front bearing end play mm (in.)
Input shaft rear bearing end play mm (in.) Intermediate gear bearing end play mrn (in.)
Intermediate gear preload mm (in.)
Transfer bevel gear set backlash mm (in.)
drive bevel gear rotating torque Nm
driven bevel gear rotating torque Nm
coupling end play mm (in.) Standard value
1.7-2.5
TSB Revision