Page 897 of 2103

MANUAL TRANSAXLE OVERHAUL
Snap ring (For adjustment of input shaft front bearing end play)
Thickness mm (in.)identification symbolPart No.Thickness mm (in.) Identification symbolPart No.
2.24None 2 . 3 8 Brown
2.31Blue
Snap ring (For adjustment of input shaft rear beari ng end play)
Thickness mm (in.)Identification symbolPart No.Thickness mm (in.)
1.40
Blue 1 . 6 0
1.45Purple 1 . 6 5
1.50Red 1 . 7 0
1.55White 1 . 7 5
S p a c e r : (For adjustment of input shaft end play)
Thickness mm (in.)Identification symbol
0.8080
0.83
83
0.86
86
0.8989
0.92
92
0.9595
0.9898
1
1.0404
1.0707
1
1.13
Part No.
0454
Thickness mm (in.)
1.16
1.19
1.22
1.25
1.28
1.31
1.34
1.37
1.40
1.43
Identification symbol No.
Yellow
Brown
Green
Orange
Identification symbol
0
Snap ring: (For adjustment of intermediate rear front bearing end play)P a r t N o .
6457
Thickness mm (in.)Identification symbolPart No.Thickness mm (in.) Identification symbol Part
1.40None 1 . 6 0 Blue
1.50Brown
Snap ring: (For adjustment of intermediate gear front bearing
end play)
Thickness mm (in.) Identification symbol
1.40
1.50
Blue
RedPart No.
Thickness mm (in.) symbol No.
1 . 6 0 Yellow
1 . 7 0 Green
Revision
Page 898 of 2103
MANUAL TRANSAXLE OVERHAUL
Spacer: (For adjustment of intermediate gear end play)
Thickness mm (in.)Identification symbol Part No.Thickness mm (in.) Part
0.62621.0101 49
0.65
651.0404
0.68681.0707 51
0.71711.1010
0.74741.1313
0.77771.1616
0.80801.1919 55
0.83
83 431.2222
0.8686 441.2525
0.8989 451.2828 58
0.92
921.3131 59
0.95
951.3434 60
0.9898 481.3737
Spacer: (For adjustment of intermediate gear preload)
Thickness mm (in.) Identification syrnbol Part No.
Thickness mm (in.) Identification symbolPart No.
0.80801.1313
0.83831.1616
0.86861.19190.89891.22
22
0.92921.25252346’
0.95951.28282347
0.98981.3131 2348
1011.3434
1.04041.3737
1.07071.4040
1.10
101.4343
Spacer: (For adjustment of end play)
Revision
,Thickness mm (in.) Identification symbol
Part No.
Thickness mm (in.) Identification symbolPan No.
0.838310454
0.86
861
0.89891.16 0455
0.9292
0.95951.22
0.98981.25 0457
1011.280456
1.04041.31
1.07071.340 0459
Page 899 of 2103
MANUALTRANSAXLE OVERHAUL
Spacer: (For adjustment of fron
Identification symbol Thickness mm (in.)
0.56 56
0.6565
0.7474
0.8383
0.9292
differential case end play)
Part No.Thickness mm (in.) Identification symbolPart No.
101
1 . 1 0
1
1 . 2 8 0458
1 . 3 7 0460
Spacer: (For adjustment of front differential case end play)
Identification symbolThickness mm (in.)Identification symbolPart No.Thickness mm (in.)
0.80800.92
0.83830.95
0.86860.98
0.89891
1.04041
1.07071.19
1 04541.22
1.131.25
Part No.
P a r t N o .
80675
92
95
98
01
Spacer (For adjustment of front differential pinion backlash)
Identification symbolThickness mm (in.)Identification symbolThickness mm (in.) No.
80862
80861
80860
Spacer: (For adjustment of front output shaft preload)
Identification symbolPart No.Thickness mm (in.)Identification symbolPart No.
1.28
671.61
1.31 681.64
1.34 691.67
1.371.70
1.73
1.431.76
1.461.79
1.491.82
1.521.85
1.551.88
1.581.91
Thickness mm (in.)
TSB Revision
Page 900 of 2103
![MITSUBISHI SPYDER 1990 Service Repair Manual MANUAL TRANSAXLE OVERHAUL
Snap ring: [For adjustment of viscous coupling end play (with VCU)]
Thickness mm (in.)Identification symbolPart No. Thickness mm (in.) Identification sym MITSUBISHI SPYDER 1990 Service Repair Manual MANUAL TRANSAXLE OVERHAUL
Snap ring: [For adjustment of viscous coupling end play (with VCU)]
Thickness mm (in.)Identification symbolPart No. Thickness mm (in.) Identification sym](/manual-img/19/57345/w960_57345-899.png)
MANUAL TRANSAXLE OVERHAUL
Snap ring: [For adjustment of viscous coupling end play (with VCU)]
Thickness mm (in.)Identification symbolPart No. Thickness mm (in.) Identification symbolPart No.
1.3
1.4
1.5
1.6
Orange
Red
Blue
None
1.7
1.8
1.9
White
Yellow
Green
Spacer: (For adjustment of center differential pinion back lash front side)
Thickness mm (in.)Identification symbolPart No.Thickness mm (in.)Identification symbolPart No.
2.25-2.32
2.33-2.42
412
410
409
2.59-2.66
2.67-2.74
2.75-2.82
4 3
2
408
407
405
Spacer: (For adjustment of center differential case preloa d)
Thickness mm (in.)Identification symbol
1.13
13
1.1616
1.1919
1.222 2
1.2525
1.2828
1.3131
1.3737
1.4040
1.43
43
1.4646 Part No.
66
8520
8522
8523
Revision
Thickness mm (in.)
Identification symbolPart No.
1.49
49 8524
1.5252 8525
1.5555 8526
1.5858 8527
1.6161 8528
1.6464 8529
1.6787 8530
1.7070 8531
1.73
73 959
1.7676 960
1.7979
Spacer: (For adjustment of center differential pinion back lash, rear side)
Thickness mm (in.)IdentificationPart No.Thickness mm (in.)Identification symbol No.
74 1 78
501 1.0876
8077
7949
Page 901 of 2103

MANUAL TRANSAXLE OVERHAUL
Spacer: (For adjustment of drive bevel gear mount)
Thickness mm (in.)Identification symbol Part No.Thickness mm (in.)Identification symbol Part No.
1.34341.5252
1.37371.5555
1.40401.5858
1.43431.6161
I 0575)46I64
1.4949I67 71
Spacer: (For adjustment of drive bevel gear preload)
Thickness mm (in.) symbol No.
Thickness mm (in.) Identification symbol Part
I 671.58
I 68I
69I
1.37I
I1.70
1.431.73
1.461.76
1.49
I
1.551.85
Spacer: (For adjustment of drive bevel gear mount)
Thickness mm (in.)Identification symbol
0.13
0.16
0.1919
0.2222
0.2525
0.28 IO)28
0.3131
Part No. Thickness mm (in.) Identification symbol No.
0.3434
0.3737
0.4040
0.4343
0.4646
0.4949
0.5252
Spacer: (For adjustment of driven bevel gear preload)
Thickness mm (in.)Identification symbol
119
I22
I25
1.28
28
I31
1.3434
1.37
37
1.40
40
1.4343
I46
1.49
49
I52
1.55
55
No.Thickness mm (in.)Identification symbol Part N O.
1.5858
1.6161
I64
1.6767
1.7070
1.7373
1.7676
1.7979
1.8282
I85 02
1.8888 03
1.9191 04
1.9494 05
TSB Revision
Page 902 of 2103
MANUAL TRANSAXLE OVERHAUL
Items
Transaxle
Backup light switch
Bearing retainer bolt
Bell housing cover mounting bolt
Center differential lock actuator mou
Center differential lock indicator
Center differential shift lever
Differential drive gear bolt
Input shaft lock nut
Interlock plate bolt
Intermediate gear lock nut
3324
33
24
Output gear mounting bolt
Poppet plug
Rear cover bolt
Rear cover bolt
Restrict ball
Reverse brake cone machine screw
Reverse idler gear shaft bolt
Reverse shift lever assembly
Select lever mounting bolt
Shift cable bracket mounting bolt
Speedometer sleeve bolt
Starter motor mounting bolt
Stopper bracket bolt
Transaxle case tightening bolt
Transaxle mount bracket mounting
Transaxle mounting bolt mm
Transaxle mounting bolt mm diamet
Transaxle mounting bolt
mm diamet
Transaxle switch
Revision
Page 903 of 2103

MANUAL TRANSAXLE OVERHAUL Tools
Items Nm
Transfer
Cover mounting bolt
,
97
Driven bevel gear lock nut
Extension housing150109
Oil drain plug 3324
Oil filler plug3324
Transfer case adapter mounting bolt
Transfer cover mounting bolt
39 29
39
Transfer mounting bolt
5942
SEALANTS AND ADHESIVES
Items
Transaxle case rear cover mating surfacesSpecified sealants and adhesives
Mitsubishi genuine sealant
Part
or equivalent
Transaxle case clutch housing mating surfaces
Adapter-transaxle case mating surfaces
Adapter rear cover mating surfaces
Output gear bolt STUD Locking 70 or equivalent
Differential drive gear bolts
Bearing retainer bolt (Countersink head bolt only)
Air breather
SUPER WEATHERSTRIP or
equivalent
Transfer extension housing
adapter mating
surfaces
Transfer cover gasket Mitsubishi genuine sealant
Part
or equivalent
ATD Part or equivalent
SPECIAL TOOLS
Tool Tool number and Application
Oil seal installer
Oil seal installer
Quantity
As required
As.
As
Asrequired
As required
Installation of
extension
housing oil seal,
Installation of input seal
Revision
Page 904 of 2103
nber and nameApplication
General service tool Installation of input shaft
Differential oil seal
Installation of differential oil seal
Removal of gears and
of input shaft, intermediate
and output shaft
Installation and removal of inpu
shaft and intermediate gear
nut
General service tool Installation of differential oil seal
Adjustment of tooth contact and
inspection of turning drive torque
Installation of input shaft rear
snap ring
General service tool Use with installer and adapter
General service tool Use with installer cap and adapter
MANUAL TRANSAXLE OVERHAUL
Special Tools
I
Revision