Page 684 of 2103
FUEL  SUPPLY   Fuel  Tank
Fuel  gauge  unit  and
pipe  assembly
Front  of
Mating  marks
Fuel  gauge  unit  and
pump  assembly
Mating  marks
INSTALLATION  SERVICE  POINT
  INSTALLATION   , 
Use the special tool to tighten the  the 
so  that  the  marks  on  the  fuel  tank   the,   unit
and  pump  assembly  (or  the  fuel  gauge   and  pipe  assembly)
are  aligned.
Caution
Make  sure  that  the  fuel  gauge  unit  and  pump  assembl y
(or  the  fuel  gauge  unit  and  pipe  assembly)  does  not  turn
together  with  the  cap  when  tightening  the  cap.
If  the  mating  marks  are  not  aligned,  the  position  o f  the
float  will  not  be  correct  and  the  fuel  gauge  indicator  light
and  the  fuel  level  gauge  will   properly.
 FUEL TANK DIFFERENTIAL PRESSURE SENSOR
INSTALLATION
Caution
When  removing  or  installing  the  sensor,  take  care  n ot
to  damage  sealing.
 TSB Revision     
     
        
        Page 697 of 2103

ENGINE  COOLING   On-vehicle  Service
Engine  (Turbo)  and 
ON-VEHICLE  SERVICE
ENGINE  COOLANT  LEAK  CHECK
1.  Confirm  that  the  coolant  level  is.  up to  the  filter 
Install  a  radiator  cap  tester  and  apply  160   (23  psi)
pressure,  and  then  check  for  leakage  from 
  radiator
hose  or  connections.
Caution
1. After testing, clean up all coolant  seepagefrom
areas  of  leakage.
2.When  the  tester  is  removed,  be  careful  not  to  spill
any coolant.
3.During  tester  usage,  do  not  deform  the  filler  neck
of  the  radiator.
2.  If  leakage  is  present,  repair  or  replace  the  app ropriate
part.
RADIATOR  CAP  VALVE  OPENING 
CHECK
1.Use  ‘a  cap  adapter  to  attach  the  radiator  cap  to  the  tester.
2.  Increase  the  pressure  until  the  indicator  of  the   gauge
stops  moving..
Standard  value:
  E n g i n e   ( N o n - t u r b o ) >  
9 4 - 1 2 2  p s i )  
  Engine  (Turbo)  and 
  psi)
Limit:
  Engine  (Turbo)  and   Engine>
65
  (9.2  psi)
3.Replace the radiator cap if the reading does not re main
at  or  above  the  limit.
NOTE
Be  sure  that  the  radiator  cap  is  clean  before  testing,
since  rust  or  other  foreign  material  on  the  radiato r  cap
seal  may  cause  an  improper  reading.
ENGINE  COOLANT 
Refer  to  GROUP  00   Maintenance 
ENGINE  COOLANT  CONCENTRATION  TEST 
1 4 1 0 0 1 1 0 0 8 5
Refer  to  GROUP  00   Recommended 
C a p a c i t i e s   T a b l e . ,
TSB  Revision         
     
        
        Page 784 of 2103
ENGINE  AND  EMISSION  CONTROL   Auto-cruise   System’,
AUTO-CRUISE  CONTROL  INDICATOR  CHECK 17200190052
(1)  Remove  the  combination  meter.(Refer  to  GROUP  54 
  Combination  meter.)
(2)  Check  the  continuity  between  terminals  (10)  and   (16).
If  there  is  no  continuity,  replace  the  auto-cruise  control
indicator.
CLOCK  SPRING  CHECK
Refer  to  GROUP   Air  Bag  Module  and  Clock  Spring.
THROTTLE  POSITION  SENSOR  CHECK 
  Engine
(Turbo)  and 
  Engine>17200290011
Refer  to  GROUP   On-vehicle  Service.
VEHICLE  SPEED  SENSOR  CHECK  
  Engine
(Non-turbo)  A/T>,  INPUT  SPEED  SENSOR  OR  OUTPUT
SPEED  SENSOR  CHECK 
  Engine  (Non-turbo) 
Refer  to  GROUP  54   Combination  Meter.
TSB  Revision   
     
        
        Page 1103 of 2103
AUTOMATIC  TRANSAXLE 
ENGINE  (TURBO)  AND 
SELECTOR  LEVER  ASSEMBLY
DISASSEMBLY  AND  REASSEMBLY
arrow-located  places)
Disassembly  steps
11  Nm8.3
1.  Overdrive  switch   position  indicator12.  Position  indicator  light assembly
light connector case
2.Cover
  3.  Selector  knob4.  Overdrive  switch  button5.  Overdrive  switch6.Pin
13.Sleeve
14.Bolt15.Lever  assembly
 16. Detent spring assembly17.Bushing18.Pipe19.Cotter  pin20.Washer21.Lock  cam22.Bracket  assembly
91.5
2Nm
7. Push button8.  Spring9.  Indicator  panel  upper10.  Slider11. Indicator panel lower
Terminal
Flat-tip  screw  driver
  TSB  Revision
DISASSEMBLY  SERVICE  POINTS
  OVERDRIVE  SWITCH   POSITION  INDICATOR
LIGHT  CONNECTOR  CASE  REMOVAL
Use  a  flat-tip  screwdriver  or  similar  tool  to  pull out  the  terminal
from  the  overdrive  switch/position  indicator  light  connector
case.               
     
        
        Page 1196 of 2103

AUTOMATIC  TRANSAXLE
  ENGINE   Transaxle  Control
Terminal
Flat-tip  screw  driver
TSB  Revision
Sleeve
Selector  lever
Detent  pin
  OVERDRIVE  SWITCH   POSITION 
LIGHT CONNECTOR CASE REMOVAL
Use  a  flat-tip  screwdriver  or  similar  tool  to  pull  out  the  terminal
from  the  overdrive  switch/position  indicator  light  connector
case.
 OVERDRIVE SWITCH 
SWITCH  REMOVAL
(1)  Use  a  flat-tip  screwdriver  to  remove  the  overdr ive  switch
button.
(2)  Remove  the  overdrive  switch  mounting  screw. 
(3)  Pressing  the  switch, remove  the  overdrive  switch.
REASSEMBLY  SERVICE  POINTS
 DETENT SPRING ASSEMBLY 
Shift  the  selector  lever  to  the  neutral   position,  and  then
install the detent spring assembly so that the roll er is in the
detent plate groove.
  SELECTOR  KNOB 
(1) Put the selector lever in the “N” position, tur n the sleeve
and  adjust  the  dimension  between  the  sleeve  and  the end  of  the  lever  so  it  reaches  16  mm  (1.02  in.)
(2)  Install  the  selector  knob.
(3)  Check  that  dimension  (A) 
  the  detent  plate 
detent  pin  reaches  the  standard  value.
Standard  value  (A):  1.7-2.4 
  in.)
(4)  If  outside  the  standard  value,  remove  the  selec tor  knob
and  turn  the  sleeve  again  to  readjust.       
     
        
        Page 1492 of 2103

General  Information/Service  Specifications/
PROPELLER SHAFT  Lubricants/Adhesive
GENERAL  INFORMATION
 . .
25100010022
Propeller  shaft
Universal  jointSpecifications
  mm  (in.)
4  joint  propeller  shaft 
Front:
Center:
Rear:
‘No. Cross type
No.  3:  Constant  velocity  type
Lubrication
Cross  type  joint  journal  O.D.  mm  (in.) Constant  velocity  joint  O.D.  mm  (in.) Non-lubrication  type
14.689
94  (3.7)
NOTE
Propeller  shaft  length  indicates  the  length  between   center  points  of  each  joint. ,
SERVICE  SPECIFICATIONS
ItemsStandard  valueLimit
Journal  end  play  mm  (in.)
Propeller  shaft Front0.6 or ‘less 
(Dial  indicator  reading)  mm  (in.)
Center0.6 or less
Rear0.6 or less
LUBRICANTS
Items
Sleeve  yoke  surface Specified  lubricant
API  classification   SAE   or
Quantity
As  required
  joint
assembly Outer  and  inner  races  ball  grooves
Repair  kit  grease As  required
  joint  assembly  inner  part
Repair  kit  grease45-55
  oz.)
25100050024ADHESIVE
ItemSpecified  adhesive CharacteristicsI
Lobro  joint  rubber  packingQuick  fix  adhesive   ATD  Part  No.  8155,  or  equivalent Quick-fix  adhesive
TSB  Revision 
     
        
        Page 1589 of 2103
WHEEL  AND  TIRE On-vehicle  Service/Wheel  and  Tire
Wear  indicator
TIRE  INFLATION  PRESSURE  CHECK
NOTERefer  to  the  inflation  pressure  label  on  the  driver ’s  side  door.
TIRE WEAR CHECK
Measure  the  tread  depth  of  tires.
Limit:  1.6  mm 
  in.)
If  the  remaining  tread  depth  is  less  than  the  limit ,  replace
the tire.
NOTE
When  the  tread  depth  of  tires  is  reduced  to  1.6  mm 
or  less,  wear  indicators  will  appear.
WHEEL
  CHECK
Jack  up  the  vehicle  so  that  the  wheels  are  clear  of   the  floor.
While  slowly  turning  the  wheel,  measure  wheel   with
a dial indicator.
Limit:
Radial
Steel  wheel;  1.2  mm   in.)  or  less
Aluminum  wheel;  1.0  mm 
  in.)  or  less
Lateral
Steel  wheel;  1.2  mm   in.)  or  less
Aluminum  wheel;  1.0  mm 
  in.)  or  less
If  wheel 
  exceeds  the  limit,  replace  the  wheel.
INSTALLATION  SERVICE  POINT
Tighten  the  wheel  nut  to  the  specified  torque. 
Tightening  torque: 
  Nm 
  TSB  Revision     
     
        
        Page 1652 of 2103
 4  SYSTEM   Service
Pad
indicator
Brake disc 
  BRAKE  PAD  CHECK  AND  . . 
REPLACEMENT
 brake ‘pads have wear  that contact 
disc  when  ‘the  brake  pad  2 
The  wear  indicators  a   to  warn 
to  have  the  pads  replaced   h&e 
checked.
1.Check. brake pad. 
port.
Standard’ 10 mm 
,
Limit:  2.0  mm   in.)
Caution
When  the  limit  is   pads  on 
both  the  left  and  be replaced 
  as  a  set.
2.  If  there  is,  a  significant   in  the
thicknesses  of  the  pads  on  the  left  and  right  sides,
  the  sliding  condition-  of  -the 
pin  guide  pin.
2.  g u i d e    c a l i p e r    t h e ”
assembly  toward,  the  inside  of  the  wheel  well 
  from  the  lock   Support  it 
Caution
Donot  wipe  off  the  special   guide
pin or allow it to