Page 1785 of 2103
STEERING On-vehicle’ Service
PressureShut-off valve(Fully open)
I
Thermometer
NOTE Engine
(Turbo) and
548 Engine (Non-turbo)>
l 2: Engine (Turbo) and
549 Engine (Non-turbo)>
. .. . ..
CHECKING
UNDER NO-LOAD
1. Disconnect. the pressure hose from the oil pump, and
then connect the special tools.
2. Bleed the air, and then turn the steering
several:
times the vehicle is not moving so that the tempera-
ture the fluid rises to approximately
3. the and idle it 100
4.Check whether or not the hydraulic pressure is
dard value when no-load conditions fully
opening the shut-off
of the pressure gauge.
value:
5.If it is not within the standard cause
is a malfunction of the oil
or so
6.
check these parts and repair
Remove the special tools, pressure
hose to the specified torque.
7. Bleed the system.
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Page 1786 of 2103
STEERING On-vehicle Service,.
Shut-off valve
Pressure gauge (Fully open)
I
Thermometer
NOTE
‘ 1 :(Turbo) and Engine> Engine (Non-turbo)>
l 2: Engine (Turbo) and Engine> 549 Engine (Non-turbo)>
STEERING GEAR RETENTION HYDRAULIC PRESSURE
CHECK
Disconnect the hose oil pump,
then connect the’ special tools.
2.Bleed the air, and then turn the steering wheel sev eral
times while the vehicle is moving so that
ture of the fluid rises a p p r o x i m a t e l y
3. Start the engine and it at 1,000 100
4. Fully open the shut-off valve of the pressure ga uge.
5.Turn the steering wheel all the way to the right;
then check whether or not the pressure
is the standard value.
Standard value:
6. not within the standard value; the steering
gear box. ,
Remeasure fluid pressure.:
7. Remove the special tools, and the tighten the pr essure
hose to the specified torque.
8. Bleed the system.
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Page 1787 of 2103
S T E E R I N G
POWER PRESSURE
Shut-off valve
Pressure
2.
3.
4.
Disconnect the from bump, and
then connect the special tools. Bleed the air, and then turn the
times while the is-not
ture of the fluid rises to
The engine should be idling.
5.
Disconnect the connection of the connector for the pres-
sure switch, and place an ohmmeter in position.
Gradually close the shut-off valve of the pressure gauge
and increase the hydraulic pressure then check
or not the hydraulic pressure that activates the sw itch
is the standard value.
Standard value:
(213-284 psi)
6.Gradually open the shut-off valve and reduce the hy draulic
pressure; then check whether or not the hydraulic p ressure
that deactivates the switch is the standard value.
Standard value: 0.8
(114 psi) or less
8.
Remove the special tools, and tighten’ the pressure
hose to the specified torque.
Bleed the, system.
NOTEl l or 217 Engine and (Non-turbo)>
l 2: Enaine (Turbo) and Engine> Engine (Non-turbo)>
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Page 1788 of 2103
4STEERING Steering
STEERINGWHEELS H A F T
REMOVAL AND INSTALLATION
GROUP
Air Bag Module and Clock Spring.
P o s t - i n s t a l l a t i o n O p e r a t i o n lChecking Steering with , WheelsS t r a i g h t A h e a d
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12 Nm9
9
4
Removal steps1. Air bag module (Refer to GROUP
Air Bag Module and ClockSpring.)2. Steering wheel3. Lower column cover4. Column pad5. Upper column cover
6. Clock spring and column switch assembly (Refer to GROUP
Air Bag Module and Clock Spring.) 7. Cover
(Refer to GROUP Automatic Transaxle key
In-
terlock and Shift Lock Mechanism-
s*)8. Key interlock cable (Refer to
GROUP Automatic Trans-
axle key Interlock and Shift Lock
Mechanisms.) Retainer attachment bolt10. Steering column assembly
Page 1789 of 2103
Steering Wheel
REMOVAL SERVICE POINT’.
WHEEL REMOVAL
DISASSEMBLY AND REASSEMBLY
1 . .
D i s a s s e m b l y s t e p s1. Joint assembly
2. B o o t
3. Outer cover
4. Retainer 5. Bearing 6. Inner cover
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Page 1790 of 2103

6STEERING Steering Wheel , .
Inner cover
Inner cover
Steering lock bracket
Steering lock cylinder
D I S A S S E M B L Y
BOOT REMOVAL
(1) Apply grease to the inside of the
(2)Remove the boot while using a to section.
. . . .
. .
Apply grease to the inside lip of the inner cover.
(2) Cover the joint while using a rod to widen the lip section.
(3) While using the to the inner cover from behind,
pull the cover remove it from the joint.
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STEERING LOCK LOCK
CYLINDER REMOVAL
If it is necessary to remove the steering lock cylinder, use
a hacksaw to cut the special steering lock bracket
side.
REASSEMBLY SERVICE POINTS
STEERING LOCK CYLINDER/STEERING LOCK
BRACKET/SPECIAL BOLT INSTALLATION
(1)When installing the steering lock and steering lock bracket
to the column tube, temporarily install the steering lock
in alignment with the column boss.
(2) After checking that the lock works properly, ti ghten the
special bolts until the head twists off.
Caution
The steering lock bracket and bolts must be replace d
with new ones when the steering lock is installed.
Page 1791 of 2103
S T E E R I N G Steerina Wheel and S h a f t
INNER COVER
Cover the inside lip of the inner cover pull
the outside of the cover’ onto the joint.
BEARING INSTALLATION
(1)‘ Fill the inside of the bearing grease.
(2) Install the bearings
the shaft on the joint assembly.
(3) Wrap plastic tape approximately
and one-half times
around the the and
then press fit the bearings into the cover assembly .
BOOT INSTALLATION
Apply grease to the inside of the lip section of th e boot,
and then install the boot to the joint.
INSPECTION
lCheck the steering shaft for play and round movemen t.
lCheck the joints for play, damage, or rough movemen t.
lCheck the joint bearing for wear and
lCheck the dust shield for damage.
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Page 1792 of 2103

STEERING Power Steering Gear.
POWER STEERING GEAR BOX
REMOVAL AND INSTALLATION
Engine (Non-turbo)>
Pre-removal OperationPower Steering Fluid Draining (Refer to Stabilizer Bar Removal (Refer to GROUP Stabilizer Bar.)l Washer Tank Removal(Refer to GROUP 51 Windshield Wiper andWasher.)
tive, risking serious driver injury.
Nm Nm Nm51-58
3720039007~
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Removal steps
1. Joint assembly and gear boxconnecting bolt2. Power steering pipe connection
3. Cotter pin
4. Tie rod end and knuckle connec-
tion5. Stay (L.H.)
6. Stay (R.H.) Post-installation
lStabilizer Bar Installation (Refer to GROUP Stabilizer Bar.)lWasher Tank (Refer to GROUP Windshield Wiper and Washer.),lPower Steering Fluid l
Power Steering Fluid Line Bleeding (Refer to
l Wheel Position with Wheels StraightAhead Checkingl Front Wheel Alignment Adjustment
(Refer to GROUP On-vehicle Service.)
6951
7. Center member assembly
8. Clamp
Gear box assembly
CautionThe fasteners marked should be temporarily tightened
before they are finally tightened once the total we ight of
the engine has been placed on the vehicle body.