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ENGINE
Fuelrail
Engine oil
2.5 Nm
10. Accelerator cable connection11. Throttle position sensor connector
12. control motor connector
13. speed sensor connector
14. injector harness connector
15. Generator harness connector16. Ignition coil connector
17. Camshaft position sensor connector 18. EGR solenoid valve connector
19. Generator connector20. Crankshaft position sensor
connector21. Knock sensor connector
22. Oil pressure switch connector
23. Heater hose connection 24. High-pressure fuel hose connection
25. Purge air hose connection
Brake booster hose
connection
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E N G I N E ,
66 Nm 64
Nm72-67
27. Vapor hose connection
28. Front exhaust pipe connection
29. Gasket
30. Engine mount bracket assembly 31. Engine assembly
REMOVAL SERVICE POINTS
POWER STEERING
Remove the power pump from the bracket with the
hose attached.
NOTE
Place the removed power. steering pump in where
it will not be a hindrance when’ installing the
engine assembly, and ‘tie it with
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E N G I N E Engine
A/C COMPRESSOR REMOVAL
the A/C compressor connector and remove the
compressor from the compressor bracket with the
attached.
NOTE
Place the removed A/C compressor in a place where i t will
not be a hindrance when removing and installing the engine
assembly, and tie it with a cord.
Caution
Do not bend the joint between the A/C hose and the A/C
pipe by force.
M O U N T B R A C K E T
REMOVAL
(1) Support the engine with a garage jack.
(2) Remove the special tool which was attached when the’
transaxle assembly was removed.
(3) Hold the engine assembly with a chain block or similar
(4) a garage jack against the engine oil pan with a
piece of wood in between, jack up ‘the engine so th at
the weight of the engine is no longer being applied to
the engine mount bracket, and then remove the engin e
mount bracket.
ENGINE ASSEMBLY REMOVAL
After checking that all cables, hoses and harness connectors,. ..etc., are the engine, lift the chain block
slowly to remove the engine assembly upward from th e engine
compartment.
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ENGINE Enaine
Engine side
bracketEngine
Notch
INSTALLATION SERVICE POINTS
ENGINE ASSEMBLY INSTALLATION
Install the engine assembly while checking that the cables,
hoses, and harness connectors are not clamped.
ENGINE MOUNT BRACKET ASSEMBLY
INSTALLATION
(1) Place a garage jack against the engine oil pan with a
piece of wood in between, and install the engine mo unt
bracket while adjusting the position of the engine.
(2) Support the engine with the garage jack.
(3)Removethechain block and support the engine assembly
with the special tool.
(4) Align the notches on the
the
bracket with the arrow facing shown
direction. Then install the
HIGH-PRESSURE FUEL HOSE CONNECTION
When connecting the high-pressure fuel hose to the fuel rail,
apply a small amount of clean engine oil to the hose union,
and then insert, being careful not to damage the O- ring.
Caution
Do not let the engine oil get into the fuel rail.
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ENGINE Crankshaft
CRANKSHAFT PULLEY
REMOVAL AND INSTALLATION
Operationl Under Cover Removal(Refer to GROUP 42 Under Cover.)
Post-installationl D r i v e B e l t T e n s i o n l U n d e r C o v e r I n s t a l l a t i o n (Refer to GROUP 42 Under Cover.),
Removal steps
1. Drive belt (Power steering and
2. Drive belt (Generator)
3. Crankshaft bolt 4. Crankshaft pulley
REMOVAL SERVICE POINTS
CRANKSHAFT BOLT REMOVAL
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E N G I N E
I
INSTALLATION SERVICE POINTS
CRANKSHAFT PULLEY INSTALLATION
CRANKSHAFT BOLT
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ENGINECamshaft and Camshaft Seal
CAMSHAFT AND CAMSHAFT OIL SEAL
REMOVAL AND INSTALLATION
Post-installation Operation Engine Adjustment
4.53.3
8.9Mm8.928 Nm
10175
129.8
7
Specified sealant: Loctlte 5699 or equivalent
7.1
Specified sealant: 518 or equivalent
Camshaft removal steps1. Ignition coil pack
2. PCV hose
3. Breather hose
4. Air hose
5. Vapor hose and pipe assembly
connection
6. Cylinder head cover Semi-circular packing
8. Camshaft position sensor
9. Timing belt (Refer to
10. Intake camshaft sprocket camshaft sprocket
Rear timing belt cover
14. Outside bearing Cad 15. cap16. Intake camshaft17. Exhaust camshaft
oil removal steps
belt (Refer
10. camshaft
Rear timing, belt 18. seal
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ENGINECamshaft and
554
.
INTAKE CAMSHAFT SPROCKET/EXHAUST
CAMSHAFT
Use the special tool not to let the. camshaft sprockets
CAMSHAFT BEARING
Loosen the camshaft bearing cap attaching fasteners in
sequence shown in the figure (one
at a time).
INTAKE CAMSHAFT/EXHAUST CAMSHAFT REMOVAL
Identify the camshafts before removing from the hea d. The
camshafts are not interchangeable.
INSTALLATION SERVICE POINTS
CAMSHAFT OIL SEAL
(1) a piece of wood between a garage jack and the
engine oil pan, and jack up the engine to set the special .
(2) Install the camshaft seal into the cylinder hea d using’
the special tool until it is flush with the head.
CAMSHAFT BEARING CAP INSTALLATION
Install the camshaft bearing caps in the
shown in the
illustration.
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