
  B R A K E   S Y S T E M   7  .
FRONT DISC BRAKE ROTOR CHECK
35100270047
Caution
To  maintain  safe  braking  performance,  the  disc  brak e  rotors  must  be  kept  within  allowable  service
specifications.
Before re-finishing or re-processing the brake disc  surface, the following conditions should be checke d.
Inspection  itemsRemarks
Scratches, rust, saturated lining lIf  the  vehicle  is  not  driven  for a the   of  the
  and  weardiscs  that  are  not  in  contact  with  lining  will  beco me  rusty,  causing
noise and shudderin.lIf  grooves  resultingrom excessive disc wear and  scratches  arenot removed prior to installing a new pad assembly,  there will tarily  be  inappropriate  contact  between  the  disc  and  the  lining (pad).
Run-out  or  drift
Excessive  run-out  or  drift  of  the  discs  will  increa se  the  pedal  depression
resistance  due  to  piston  knock-back.
Change  in  thickness  (parallelism)
If  the  thickness  of  the  disc  changes,  this  will  cau se  pedal  pulsation,
shuddering  and  surging.
Inset  or  warping  (flatness)
Overheating and improper handling while servicing w ill cause inset or
warping.
 TSB Revision  

STEERING  On-vehicle  Service
  S T E E R I N G  
1.  the  vehicle  stopped  on  a   paved  surface,  turn
the steering wheel to the straight ahead ‘position.
2.Start  the  engine  and  set   to  1,000 
Caution
After  checking  the  engine  rpm.,  there 
 a 
to  the  standard  idling  rpm.
3.  Attach  a  spring  scale  to  the  outer  circumference   of  the
steering wheel and measure the steering force requi red
to  turn  the  steering  wheel  from  the  straight  ahead position
to  the  left  and  right  (within  a   1.5  turns).
Also  check  to  be  sure  that  there   fluctuation
of  the  required  steering  force.
Standard value:
Steering  effort:  34 
  or  less
Fluctuation
  5.9   (1.3  Ibs.)  or  less 
4.If the measured force exceeds the standard value, r efer
to the troubleshooting and 
 and adjust-’
ments  described  there.
CHECKING  STEERING  WHEEL   TO
CENTER
To  make  this  test,  conduct  a  road  test  and  check   follows.’
1.Make  both  gradual  and  sudden  turns  and  check  the  st eer-”
ing  “feeling”  to  be  sure  that  there   not’   in
the  steering  force  required  and  the  wheel   between,
left  and  right  turns.
2.At a speed of  km/h (12-19 
wheel  and  release  the  steering   after 
2  seconds.  If  the  steering  wheel  then’  returns  or more,
the  return  can  be  judged  to  the 
NOTE  , 
There  will   a  momentary  feeling 
the  wheel  is  turned  quickly,   (This.
is  because  the  oil  pump  discharge, 
a p t   t o   b e   i n s u f f i c i e n t  
FLUID  LEVEL  CHECK
1.Park  the  vehicle  on  a  flat,  level  surface,  start  th e  engine,
and  then  turn  the  steering   times  to  raise:
the  temperature  of  the  fluid  to 
2.  With  the  engine  running,  turn  the   ‘all   to
the  left  and  right  several  times.
TSB  Revision      

BODY  Trunk  Lid
Slit
I
I
Trunk  lid  opening  weatherstrip
Trunk  lid
  in.)
Bumper
REMOVAL  SERVICE  POINT
  LOCK  COVER 
  a  flat-tip  screwdriver,  etc.,  into  the  slit,  and  r emove
the lock cover.
INSTALLATION  SERVICE  POINTS
  TRUNK  LID  OPENING  WEATHERSTRIP
INSTALLATION
(1)Install  the  trunk  lid  opening  weatherstrip  so  that  the  marked
part  is  at  the  position  shown  in  the  illustration.
(2)  Install  so  that  the  notch  on  the  trunk  lid  open ing
weatherstrip is approximately at the center of the  panel
notch  shown  in  the  illustration.
  BUMPER  INSTALLATION
Install  the  bumper  as  shown  in  the  figure.
 TSB RevisionI        

ALPHABETICAL INDEX
TENSIONDrive  Belt,  Check  and  Adjustment . . . . . . . .11. . . . . . . .. . . . . . . . . . . .
TENSION  PULLEY  ENGINE  (NON-TURBO)>. . . . . . . . . . . . . . . . . . . . . .  ENGINE  (TURBO)  AND   ENGINE>.. . . . . . . . .TEST  EQUIPMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .THEFT-ALARM  SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . .T H E R M O S T A T. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .THICKNESS
Front  Brake  Disc,  Check. . . . . . . . . . . . . . . . . . . . . . . . . . .Rear  Brake  Disc,  Check. . . . . . . . . . . . . . . . . . . . . . . . . . .
THROTTLE  BODY
  ENGINE  (NON-TURBO)>. . . . . . . . . . . . . . . . . . .
  ENGINE  (TURBO)  AND   ENGINE>.. . . . . .THROTTLE  BODY  MINIMUM  AIR  FLOW,  Check. . . . . . .THROTTLE  BODY  (THROTTLE  VALVE  AREA)  ENGINE  (TURBO)  AND   ENGINE>,  Cleaning  . 
THROTTLE  POSITION  SENSORAdjustment
  ENGINE  (TURBO)  AND  ENGINE>. . . . . . . . . . . . . . . . . . . . . . . . . .On-vehicle  ENGINE  (NON-TURBO)>. . . . . . . . . . . . . . . .
  ENGINE  (TURBO)  AND . . .TIE  ROD  END  BALL  JOINT,  Breakaway  Torque  Check. . . .TIMING  BELT
. . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TIMING  BELT 
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TIMING  BELT,  Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . .TIRE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIRE  INFLATION  PRESSURE,  Check. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TOE  CONTROL  ARM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TORQUE  CONVERTER  STALLTesting
  ENGINE  (NON-TURBO)>. . . . . . . . . . .  ENGINE  (TURBO)  AND   ENGINE>TOTAL  BACKLASH  Rear Axle, Check. . . . . . . . . . . .TRAILING  ARM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TRANSAXLE  ENGINE  (NON-TURBO)>. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  ENGINE  (TURBO)  AND . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  ENGINE  (TURBO)  AND   ENGINE> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cleaning  and . . . . . . . . . . . . . . . . . . . . .  ENGINE  (NON-TURBO)>. . . . . . . . . . . . . . . .M/T  ENGINE  (TURBO)  AND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .M/T  ENGINE  (TURBO)  AND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .TRANSAXLECASEDisassembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . .Reassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . .TRANSAXLE  CONTROL
  ENGINE  (NON-TURBO)>. . . . . . . . . . . . . . . .  ENGINE  (TURBO)  AND   ENGINE>. . . .A/T  ENGINE  (NON-TURBO)>. . . . . . . . . . . . . . .  ENGINE  (TURBO)  AND . . .
TRANSAXLE  FLUID
Automatic,  Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacement  ENGINE  (NON-TURBO)>  .  .  .  .  .  .  .  .  . . . . .
 ENGINE (TURBO)  . . . TRANSAXLE  FLUID  LEVELCheck ENGINE (NON-TURBO)> . . . . . . . . . . . . . . .  .  ENGINE  (TURBO)  AND   ENGINE>.  .  .  .  .
TRANSAXLE  MOUNTING  .  .  .  .  .  .  .  . . . . . . . . . . . . . . . . , . . TRANSAXLE  OIL
Manual, Maintenance . . . . . . . . . . . . . . . .  . . . . . . . . . . . . . . 
Replacement  ENGINE  . . . . . . . . . . . .  . .
. . . . . .
TRANSAXLE  OIL  COOLER
  ENGINE  (NON-TURBO)>. . . . . . . . . . . . . . . . . . .
  ENGINE  (TURBO)  AND   ENGINE>.. . . . . .
TRANSAXLE  OIL  LEVEL
Check
  ENGINE  (NON-TURBO)>.. . . . . . . . . . . . .
  ENGINE  (TURBO)  AND   ENGINE>..
TRANSAXLE  RANGE  SENSOR,  Continuity  Check  ENGINE  (NON-TURBO)>. . . . . . . . . . . . . . . . . . . . . .TRANSFER
  ENGINE  (TURBO)  AND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TRANSFER  CASE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TRANSFER  CASE  ADAPTER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TRANSFER  DRIVEN  GEAR . . . . . . . . . . . . . . . . .TRANSFER  OIL,  Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . .TRANSFER  OIL,  Replacement   ENGINE  AND  ENGINE>. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TRANSFER  OIL  LEVEL
  ENGINE   AND   ENGINE>. . . . . . . . . . - -
. . . . . . . . . . .
TRANSFER  OIL,  Replacement   ENGINE  (TURBO)  AND  ENGINE>. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TRANSFER  SHAFT
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TRIM,  Door. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TRIMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TRUNK  LID  LOCK  RELEASE  CABLE. . . . . . . . . . . . . . . . . . . .
TRUNK  LID  LOOK  RELEASE  HANDLE. . . . . . . . . . . . . . . . . .TUBING  AND  FITTINGS,  Handling. . . . . . . . . . . . . . . . . . . . . .TURBOCHARGER  BYPASS  VALVE,  CHECK. . . . . . . . . .. . .
TURBOCHARGER  WASTE  GATE  SOLENOID
Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .On-vehicle  Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . .
UNDER  COVER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... . . . . .UPPER  ARM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  Suspension>. . . . . . . . . . . . . . . . . . . . ... . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . .. .
VACUUM
EGR  Port,  Check  ENGINE  ENGINE (TURBO) AND  . . . . . . Manifold,  Check . . . . . . . . . . . . . . . . . . . . 11 C-l 
 . . . . . . . . . . . . . . . . . . . . . .