
ENGINECamshaft
Install  the  rocker   spring   installing, 
 Remove the  the 
  . 
.,
(4)  Confirm  that  the  rocker  shaft  notch  is  in  the  direction
shown  in  the  diagram.
 OIL SEAL INSTALLATION
(1)  Apply  engine  oil  to  the  camshaft  oil  seal  lip.
(2)Use  the  special  tool  to   the  camshaft  oil  seal.
  INSTALLATION
  Revision               

  E N G I N E   ( T U R B O )
AND
  ENGINE>  General .  .
MULTI-PORT  FUEL  INJECTION   SYSTEM  DIAGRAM
  Engine  (Turbo)>
  Heated  oxygen  sensor(front)  Volume  air  flow  sensor  Intake  air  temperaturesensor  Throttle  position  sensor  Closed  throttle  positionswitch  Camshaft  position  sensor  Crankshaft  position  sen-sor  Barometric  pressure  sen-sor  Engine  coolant  tempera- ture  sensor
  Knock  sensor  Heated  oxygen  sensor(rear)  differential  pres-
sure  sensor
  Power  supply
l  Vehicle  speed  sensor
l 
  switch
l  Park/neutral  position
switch
  Power  steering  pressureswitch  Ignition  switch   ST
  Enginecontrol   Injector  . Fuel  pump 
  Evaporative  emission  l  injectionpurge  relay  Idle  air  control  motor lA/Ccompressor  solenoid clutch  relay  Fuel  pressure  sole- 
l C h e c knoide  T u r b o c h a r g e r  lampg a t e  Diagnostic  output  I g n i t i o n   c o i l ,   i g n i t i o n  cower  transistor
,
Evaporative
emission
canister
TSB  Revision
Manifold  differential  s e n s o r
IIion. .
Intake  air
temperature 
sensor
Volume  air  flow
sensor  . insure  sensor)  IIpres:
  Engine  coolant temperature  sensor
Turbocharger  waste gate  solenoid TC  waste 
gate  actuator
  Knock  sensor
Heated  oxygen
sensor  (rear)
Heated oxygensensor  (front)                 

1.4
  steps
  1.  Throttle  position  sensor  (with in  closed  throttle  position  switch)2.  Idle  air  control  motor
3. Gasket
4. Throttle body
DISASSEMBLY  SERVICE  POINTS
  POSITION  SENSOR  AND  IDLE  All?
CONTROL  MOTOR  REMOVAL
1.  Do  not  disassemble  the  sensor  and  motor.
2.Do not immerse solvent to clean the sensor and moto r.
Clean then  with  shop  towel.
  REMOVAL
1.  Do  not  remove  the  throttle  valve.
2.  Check  if  the  vacuum  port  or  passage  is  clogged.  Use
compressed  air  to  clean  the  vacuum  passage.
REASSEMBLY  SERVICE  POINT
  THROTTLE  POSITION  SENSOR  INSTALLATION
  Install  the  throttle  position  sensor  to  the  thrott le  body
as  shown  in  the  diagram.
Throttle  position  sensor        

14-2ENGINE  COOLING   General  Information
GENERAL  INFORMATION  ,  ,
The  cooling  system  is  designed  to  keep  every  partthat  the  heat  absorbed  by  the  coolant  may  be of  the  engine  at  appropriate  temperature  in diated  into  the  air.
er  condition  the  engine  may  be  operated.
The  cooling   of  the  water-cooled,  pressureThe  water  pump  is  of  the  centrifugal  type  and  is
driven  by  the 
  the
forced  circulation  type  in  which  the  water  pump   crankshaft.   .
pressurizes  coolant  and  circulates  it  throughout  th e
engine:  If  the  coolant  temperature  exceeds  the 
scribed  temperature,  the  thermostat  opens  to  circu-
late  the  coolant  through  the  radiator  as  well  so
and  is  cooled   the 
CONSTRUCTION  DIAGRAM
  Engine  (Non-turbo)>
Radiator
Radi
  .
  oil  cooler  hose  and  pipe
 Engine (Turbo)>
Radiator  fan  assembly
(Air  cooled)  oil  cooler  hose  and  pipetank
 TSB Revision             

17-2
Evaporative  Emission  Canister/Air  Filter/
Evaporative  Emission  Ventilation  Solenoid
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Evaporative Emission Purge Solenoid
Check. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .
General  Information. . .. . .. . . . . . . . . . . . . . .
Purge Control System Check. . . . . . . . . . . . .
Purge  Port  Vacuum  Check. . . . . . . . . . . . . . . .51
EXHAUST  GAS   (EGR)
SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Component  Location. . . . . . . . . . . . . . . . . . . . .54
EGR  Port  Vacuum  Check. . . . . . . . . . . . . . . . .56
EGR  System  Check. . . . . . . . . . . . . . . . . . . . . .55
EGR  Valve  Check. . . . . . . . . . . . . . . . . . . . . . . .55
Electric EGR Transducer Solenoid Check
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
56
General  Information. . . . . . . . . . . . . . . . . . . . . .54
GENERAL  INFORMATION. . . . . . . . . . . . . . .44
POSITIVE  CRANKCASE  VENTILATION
SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Component  Location. . . . . . . . . . . . . . . . . . . . .48
Crankcase  Ventilation  System  Check. . . . . .49
General  Information. . . . . . . . . . . . . . . . . . . . . .48
Positive  Crankcase  Ventilation  Valve
Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
SERVICE  SPECIFICATIONS. . . . . . . . . . . . .45
TROUBLESHOOTING’
. . . . . . . . . . . . . . . . . . .45
VACUUM  HOSES. . . . . . . . . . . . . . . . . . . . . ..4  8
Vacuum  Circuit  Diagram. . . . . . . . . . . . . . . . . .47
Vacuum  Hose  Routing
. . . . . . . . . . . . . . . . . . . .46
 CONTROL SYSTEM
 ENGINE (TURBO) AND
  ENGINE>. . . . . . . . . . . . . . . . . . . . . 6 0
CATALYTIC  CONVERTER. . . . . . . . . . . . . . .89
General  Information. . . . . . . . . . . . . . . . . . . . . .89
EVAPORATIVE  EMISSION  CONTROL
SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69’
Air Conditioning Switch
. . . . . . . . . . . . . . . . . . .77
Component Location  Engine (Turbo)>
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
69
Component  Location   Engine  (Turbo)>
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
70
Evaporative  Emission  Canister/Fuel  Tank 
Pressure  Relief  Valve/Purge  Control  Valve
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
Evaporative Emission Purge Solenoid
Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
General Information  Engine (Turbo)> G e n e r a l   I n f o r m a t i o n  
. . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .70
Purge Control System Check
. . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .71
Purge Control ‘System 
(Purge Flow Check)  Engine>. . . . . . .73
Purge  Control   Engine  (Turbo)>
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Purge  Port  Vacuum  Check. . . . . . . . . . . . . . . .75
Volume Air Flow Sensor, Engine Coolant
Temperature Sensor and Intake Air
Temperature  Sensor. . . . . . . . . . . . . . . . . . . . . . .77
  RECIRCULATION  (EGR)
.... . .. . . . . . . . . . . . . . . . . . . . . . . .81
Component  Location. . . . . . . . . . . . . . . . . . . . .82
EGR Port Vacuum Check . . . . . . . . . . . . . . . . .86
EGR Solenoid Check  Engine (Turbo)>
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
87
EGR Solenoid Check  Engine>. . . . . .
EGR System Check . . . . . . . . . . . . . . . . . .
EGR  Valve  Check. . . . . . . . . . . . .. . .
General  Information... . . . . . . . . . . . . .....81
Vacuum  Control  Valve  Check 
. . . . . . . . .
.......................................
POSITIVE  CRANKCASE  VENTILATION
SYSTEM
. . . . . . . ... . .. . . . . . . . . . . . . . . . . 65
Component  Location. . . . . . . . . . . . .. . . . . . . . .66
Crankcase  Ventilation.  System . .67
General  Information
. . . .. . . . . ... . ........
Positive  Crankcase  Ventilation  Valve 
Check. . . . . . . . . . . . . . . . . . . . . ... . ............
SERVICE  SPECIFICATIONS. .. . . . . . . . . 60
SPECIAL TOOL . . . . . . . . . . . . . . . . . . . . . . .
. . .. .
  HOSES
. . . . ..
. . . . . . . . . . . . . . . . . . . . .,
 Circuit Diagram.. . . . . . . . . . . . . . . . . . ,
Vacuum  Hose  Routing. . . . . . . ...... . . . 6 1
ENGINE  CONTROL 
 3
ACCELERATOR
......
GENERAL  INFORMATION . . . . . .. . . . . . . . . .3
ON-VEHICLE  SERVICE. . . . . . . . . . . .4
Accelerator Cable Check and
Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SERVICE  SPECIFICATION. . . . . . . . . . . . . . .3
. ... . . . . ...3. . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . . . . .
69    

Emission
ENGINE  AND  EMISSION 
VACUUM CIRCUIT
.
DIAGRAM
intake  air  plenum
  b o d y
To  combustion
Electric  EGRtransducer
EGR  valve
EVAPcanister
EVAPpurge  solenoid
(ON:  open)
V A C U U M   H O S E   C H E C K  
1.Using  the  VACUUM  HOSE  ROUTING as  a  guide,  check  that
the vacuum hoses are correctly  that there are
no  bends  or  damage  to  the  hoses.
VACUUM  HOSE 
1.When connecting the vacuum  should  securely
inserted  onto  the  nipples.
2.To  connect  the  hoses  correctly,  use  the  VACUUM  HOSE   POUT-
ING  as  a  guide.                

Emission  Control  System
ENGINE  AND  EMISSION  CONTROL  Engine 
POSITIVE  CRANKCASE  VENTILATION  SYSTEM
GENERAL  INFORMATION
The  positive  crankcase   system  (PCV)
prevents the escape of blow-by 
 from inside
the crankcase into the atmosphere.
Fresh  air  is  sent  from  the  air  cleaner  into  the 
case through the breather hose, to be mixed with the  blow-by  gases  inside  the  crankcase.
The  blow-by  gas  inside  the  crankcase  is  drawn
into  the  intake  manifold  through   positive  crank-
case  ventilation  valve.
The plunger inside the positive crankcase 
tion  valve  is  designed  to  lift  according  to  intake 
manifold vacuum, regulating the flow of blow-by.
The  blow-by  gas  flow  is  decreased  during  low  load
engine operation to maintain engine stability, and
is  increased  during  high  load  operation  to  improve
the  ventilation  performance.
SYSTEM  DIAGRAM
Positive  crankcase
Positive  crankcaseventilation valve
ventilation valve
Ventilation  hose
Ventilation  hose Breather  hose
Breather  hose
COMPONENT  LOCATION
Positive  crankcase  ventilation  valve
Valve
 Revision          

  Engine   and 
VACUUM  CIRCUIT  DIAGRAM
  Engine  (Turbo)>intake air 
Throttle  bodyL:  Light Blue
  Red
B: Black
G:  Green YellowW:  WhiteTo  combustion 
chamber
Check
EVAP(ON:  open)
EVAP  canister
TSB  Revision
Air
Turbocharger  wastegateTurbochargerwasteate  solenoid
ON:  open)