2006 TOYOTA RAV4 Service Repair Manual

Page 641 of 2000

TOYOTA RAV4 2006  Service Repair Manual EM–1062AZ-FE ENGINE MECHANICAL  –  ENGINE ASSEMBLY
EM
INSTALLATION
1. INSTALL DRIVE PLATE SUB-ASSEMBLY
(a) Clean the 8 bolts and 8 bolt holes.
(b) Apply adhesive to 2 or 3 threads of the 8 bolts.

Page 642 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2AZ-FE ENGINE MECHANICAL  –  ENGINE ASSEMBLYEM–107
EM
(f) Using several steps, uniformly install and tighten the 
8 bolts in the sequence shown in the illustration.
Torque: 98 N*m (1,000 kgf*cm, 7

Page 643 of 2000

TOYOTA RAV4 2006  Service Repair Manual EM–1082AZ-FE ENGINE MECHANICAL  –  ENGINE ASSEMBLY
EM
(b) Attach the sling device and the engine with the 
chain block.
9. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
(a) Lift the engine assembly (with

Page 644 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2AZ-FE ENGINE MECHANICAL  –  ENGINE ASSEMBLYEM–109
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12. REMOVE ENGINE HANGER
(a) Remove the No. 1 and No. 2 engine hangers.
13. INSTALL ENGINE MOUNTING INSULATOR RR
(a) Install the engine mounti

Page 645 of 2000

TOYOTA RAV4 2006  Service Repair Manual EM–1102AZ-FE ENGINE MECHANICAL  –  ENGINE ASSEMBLY
EM
(b) Install the through bolt and nut which is used to 
secure the front engine mounting bracket FR.
HINT:
Install the through bolt by tighteni

Page 646 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2AZ-FE ENGINE MECHANICAL  –  ENGINE ASSEMBLYEM–111
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(e) Connect the 2 engine wire connectors and install 
the nut.
(f) Install the engine room relay block cover.
(g) Attach the clamp of the engi

Page 647 of 2000

TOYOTA RAV4 2006  Service Repair Manual EM–1122AZ-FE ENGINE MECHANICAL  –  ENGINE ASSEMBLY
EM
32. CONNECT HEATER WATER INLET HOSE
(a) Connect the heater water inlet hose to the air 
conditioner tube.
33. CONNECT UNION TO CONNECTOR TUBE

Page 648 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2AZ-FE ENGINE MECHANICAL  –  ENGINE ASSEMBLYEM–113
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(b) Install the air cleaner case with the 3 bolts.
Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
38. INSTALL AIR CLEANER FILTER ELEMENT SUB-
ASSEMBL