2006 TOYOTA RAV4 Service Repair Manual

Page 849 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2AZ-FE COOLING  –  RADIATORCO–31
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16. REMOVE UPPER RADIATOR SUPPORT SUB-
ASSEMBLY
(a) Remove the 4 bolts and upper radiator support with 
hood lock.
17. DISCONNECT NO. 1 RADIATOR HOSE
18. DISCON

Page 850 of 2000

TOYOTA RAV4 2006  Service Repair Manual CO–322AZ-FE COOLING  –  RADIATOR
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21. REMOVE FAN SHROUD WITH COOLING FAN
(a) Remove the 2 bolts and radiator from the fan 
shroud.
INSTALLATION
1. INSTALL FAN SHROUD WITH COOLING FAN
(a) Install

Page 851 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2AZ-FE COOLING  –  RADIATORCO–33
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5. INSTALL UPPER RADIATOR SUPPORT BRACKET
(a) Install the bracket with the 2 bolts.
Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf)
6. CONNECT HORN CONNECTOR
(a) Connec

Page 852 of 2000

TOYOTA RAV4 2006  Service Repair Manual CO–342AZ-FE COOLING  –  RADIATOR
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(b) Connect the 2 fan motor connectors.
11. INSTALL NO. 1 WATER BY-PASS PIPE
(a) Install the by-pass pipe with the 2 bolts to the upper 
radiator support.
Torqu

Page 853 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2AZ-FE COOLING  –  RADIATORCO–35
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14. CONNECT HOOD LOCK SWITCH CONNECTOR
15. INSTALL RADIATOR GRILLE SUB-ASSEMBLY (See 
page ET-10)
16. INSTALL BATTERY
17. INSTALL BATTERY CLAMP
(a) Attach the h

Page 854 of 2000

TOYOTA RAV4 2006  Service Repair Manual CO–62GR-FE COOLING  –  COOLING FAN SYSTEM
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ON-VEHICLE INSPECTION
HINT:
It is normal for the cooling fan to sometimes rotate when the 
ignition switch is turned from ACC to ON.
1. CHECK COOLING F

Page 855 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2GR-FE COOLING  –  COOLING FAN SYSTEMCO–7
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(c) Check that the cooling fan rotates.
If it does not, check the engine coolant temperature 
sensor, cooling fan, harness or connector.
A132415

Page 856 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2GR-FE COOLING  –  WATER PUMPCO–13
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6. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY
(a) Remove the bolt, No. 2 idler pulley cover plate and 
No. 2 idler pulley.
7. REMOVE V-RIBBED BELT TENSIONER ASSEM