2006 TOYOTA RAV4 Service Repair Manual

Page 857 of 2000

TOYOTA RAV4 2006  Service Repair Manual CO–142GR-FE COOLING  –  WATER PUMP
CO
NOTICE:
• Be sure to replace the 2 C bolts with new 
ones or reuse them after applying adhesive.
Adhesive:
Toyota Genuine Adhesive 1344, Three Bond 
1344 or

Page 858 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2GR-FE COOLING  –  WATER PUMPCO–15
CO
(b) Install the water inlet with the 2 bolts and nut.
Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
NOTICE:
Be careful not to allow the O-ring to get caught 
between

Page 859 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2GR-FE COOLING  –  THERMOSTATCO–19
CO
REMOVAL
1. REMOVE FRONT WHEEL RH
2. REMOVE NO. 1 ENGINE UNDER COVER (See page 
EM-21)
3. REMOVE ENGINE UNDER COVER REAR RH (See 
page EM-21)
4. REMOVE FRONT S

Page 860 of 2000

TOYOTA RAV4 2006  Service Repair Manual CO–202GR-FE COOLING  –  THERMOSTAT
CO
14. REMOVE WATER INLET
(a) Remove the 2 nuts and remove the water inlet from 
the water inlet housing.
15. REMOVE THERMOSTAT
INSPECTION
1. INSPECT THERMOSTAT

Page 861 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2GR-FE COOLING  –  THERMOSTATCO–21
CO
INSTALLATION
1. INSTALL THERMOSTAT
(a) Install a new gasket to the thermostat.
(b) Install the thermostat with the jiggle valve facing 
upward.
HINT:
The jigg

Page 862 of 2000

TOYOTA RAV4 2006  Service Repair Manual CO–222GR-FE COOLING  –  THERMOSTAT
CO
8. INSTALL RADIATOR RESERVOIR TANK
(a) Install the radiator reservoir with the 2 bolts.
Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
9. INSTALL RADIATOR SUPPORT OP

Page 863 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2GR-FE COOLING  –  COOLING FAN MOTORCO–29
CO
REMOVAL
1. REMOVE RADIATOR ASSEMBLY
(a) Remove the radiator (see page CO-36).
DISASSEMBLY
1. REMOVE FAN
(a) Remove the 2 nuts and 2 fans.
2. REMOVE NO.

Page 864 of 2000

TOYOTA RAV4 2006  Service Repair Manual CO–302GR-FE COOLING  –  COOLING FAN MOTOR
CO
INSTALLATION
1. INSTALL RADIATOR ASSEMBLY
(a) Install the radiator (see page CO-40).