2006 TOYOTA RAV4 Service Repair Manual

Page 809 of 2000

TOYOTA RAV4 2006  Service Repair Manual FU–202GR-FE FUEL  –  FUEL PRESSURE PULSATION DAMPER
FU
INSTALLATION
1. INSTALL FUEL PRESSURE PULSATION DAMPER
(a) Apply a light coat of spindle oil or gasoline to a new 
O-ring, and install it to

Page 810 of 2000

TOYOTA RAV4 2006  Service Repair Manual FU–222GR-FE FUEL  –  FUEL PUMP
FU
REMOVAL
1. REMOVE FUEL TANK ASSEMBLY
(a) Remove the fuel tank (see page FU-33).
2. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY
(a) Remove the joint clip and fuel tank

Page 811 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2GR-FE FUEL  –  FUEL PUMPFU–23
FU
(b) Remove the gasket from the fuel pump.
5. REMOVE FUEL SUB-TANK ASSEMBLY
(a) Disconnect the wire harness.
(b) Using needle nose pliers, remove the E-ring.
HINT:

Page 812 of 2000

TOYOTA RAV4 2006  Service Repair Manual FU–242GR-FE FUEL  –  FUEL PUMP
FU
(e) Detach the claw of the jet pump nozzle and remove 
the jet pump nozzle.
(f) Using a screwdriver, remove the jet pump.
HINT:
Tape the screwdriver tip before us

Page 813 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2GR-FE FUEL  –  FUEL PUMPFU–25
FU
(b) Disconnect the fuel pump connector.
(c) Remove the O-ring from the fuel filter.
INSPECTION
1. INSPECT FUEL PUMP
(a) Check the fuel pump resistance. 
(1) Measu

Page 814 of 2000

TOYOTA RAV4 2006  Service Repair Manual FU–262GR-FE FUEL  –  FUEL PUMP
FU
If the pump does not operate, replace the fuel 
pump.
INSTALLATION
1. INSTALL FUEL PUMP ASSEMBLY
(a) Connect the pump harness connector.
(b) Apply gasoline to a n

Page 815 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2GR-FE FUEL  –  FUEL PUMPFU–27
FU
3. INSTALL FUEL SUB-TANK ASSEMBLY
(a) Apply gasoline to a new O-ring and install it to the 
jet pump.
(b) Install the jet pump while aligning it with the 
install

Page 816 of 2000

TOYOTA RAV4 2006  Service Repair Manual FU–282GR-FE FUEL  –  FUEL PUMP
FU
(g) Using needle-nose pliers, install a new E-ring.
HINT:
Slightly lower the sub-tank to install the E-ring.
4. INSTALL FUEL SUCTION WITH PUMP ASSEMBLY
(a) Instal