2006 TOYOTA RAV4 Service Repair Manual

Page 1569 of 2000

TOYOTA RAV4 2006  Service Repair Manual BR–14BRAKE  –  BRAKE PEDAL
BR
(6) Insert the switch into the adjuster until the 
switch body touches the pedal.
NOTICE:
Do not depress the pedal.
(7) Turn the switch a quarter turn clockwise.
Torq

Page 1570 of 2000

TOYOTA RAV4 2006  Service Repair Manual BRAKE  –  BRAKE PEDALBR–15
BR
3. CHECK BRAKE PEDAL RESERVE DISTANCE
(a) Release the parking brake lever. Start the engine.
(b) Depress the pedal and check the pedal reserve 
distance.
(1) Depress

Page 1571 of 2000

TOYOTA RAV4 2006  Service Repair Manual BR–16BRAKE  –  BRAKE PEDAL
BR
(7) Turn the switch a quarter turn clockwise.
Torque: 1.5 N*m (15 kgf*cm, 13 in.*lbf)  or 
less
NOTICE:
Do not depress the pedal.
(8) Connect the connector to the swi

Page 1572 of 2000

TOYOTA RAV4 2006  Service Repair Manual BRAKE  –  BRAKE PEDALBR–17
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REASSEMBLY
1. INSTALL BRAKE PEDAL PAD
(a) Install the pad to the pedal.
2. INSTALL STOP LIGHT SWITCH MOUNTING 
ADJUSTER
(a) Install a new adjuster to the support.
INS

Page 1573 of 2000

TOYOTA RAV4 2006  Service Repair Manual BR–18BRAKE  –  BRAKE PEDAL
BR
(b) Install the push rod pin to the push rod clevis.
NOTICE:
The push rod pin must be installed as shown in 
the illustration.
(c) Install the clip to the push rod pi

Page 1574 of 2000

TOYOTA RAV4 2006  Service Repair Manual BRAKE  –  BRAKE MASTER CYLINDERBR–21
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ON-VEHICLE INSPECTION
1. CHECK BRAKE FLUID LEVEL WARNING SWITCH
(a) Remove the reservoir filler cap and strainer.
(b) Disconnect the brake fluid level warni

Page 1575 of 2000

TOYOTA RAV4 2006  Service Repair Manual BR–22BRAKE  –  BRAKE MASTER CYLINDER
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REMOVAL
(2005/11-2006/01)
NOTICE:
• The master cylinder and piston are designed so that 
the piston can easily fall out. Prevent this by making 
sure that

Page 1576 of 2000

TOYOTA RAV4 2006  Service Repair Manual BRAKE  –  BRAKE MASTER CYLINDERBR–23
BR
• Make sure foreign matter does not attach to 
the master cylinder's piston. If foreign matter 
attaches, clean it off with a cloth. Then apply 
lithi