2006 TOYOTA RAV4 Service Repair Manual

Page 649 of 2000

TOYOTA RAV4 2006  Service Repair Manual EM–1142AZ-FE ENGINE MECHANICAL  –  ENGINE ASSEMBLY
EM
58. INSTALL HOOD SUB-ASSEMBLY
(a) Install the hood (see page ED-7).
(b) Adjust the hood (see page ED-5).
59. INSPECT AND ADJUST FRONT WHEEL AL

Page 650 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2AZ-FE ENGINE MECHANICAL  –  ENGINE UNITEM–123
EM
DISASSEMBLY
1. REMOVE IDLER PULLEY (See page EM-23)
2. REMOVE OIL DIPSTICK
3. REMOVE OIL DIPSTICK GUIDE (See page EM-57)
4. REMOVE MANIFOLD STAY (

Page 651 of 2000

TOYOTA RAV4 2006  Service Repair Manual EM–1242AZ-FE ENGINE MECHANICAL  –  ENGINE UNIT
EM
20. REMOVE SPARK PLUG
21. REMOVE OIL FILLER CAP SUB-ASSEMBLY
22. REMOVE OIL FILLER CAP GASKET
23. REMOVE VENTILATION VALVE SUB-ASSEMBLY 
(See page

Page 652 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2AZ-FE ENGINE MECHANICAL  –  ENGINE UNITEM–125
EM
31. REMOVE OIL PAN DRAIN PLUG
(a) Remove the oil pan drain plug and gasket.
32. REMOVE OIL PAN SUB-ASSEMBLY (See page EM-
24)
33. REMOVE CRANKSHAF

Page 653 of 2000

TOYOTA RAV4 2006  Service Repair Manual EM–1262AZ-FE ENGINE MECHANICAL  –  ENGINE UNIT
EM
47. REMOVE CYLINDER HEAD GASKET
48. REMOVE CYLINDER BLOCK WATER JACKET 
SPACER
(a) Using needle-nose pliers, remove the cylinder block 
water jack

Page 654 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2AZ-FE ENGINE MECHANICAL  –  ENGINE UNITEM–127
EM
52. INSPECT BALANCE SHAFT OIL CLEARANCE
(a) Using several steps, uniformly loosen and remove 
the 8 bolts in the sequence shown in the illustratio

Page 655 of 2000

TOYOTA RAV4 2006  Service Repair Manual EM–1282AZ-FE ENGINE MECHANICAL  –  ENGINE UNIT
EM
(l) Mark the front of the bolts with paint.
(m) Retighten the bolts 90
 as shown in the illustration.
(n) Check that the paint mark is now at a 90

Page 656 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2AZ-FE ENGINE MECHANICAL  –  ENGINE UNITEM–129
EM
54. REMOVE NO. 1 BALANCE SHAFT BEARING
55. REMOVE ENGINE REAR OIL SEAL
(a) Using a knife, cut off the lip of the oil seal.
(b) Using a screwdriver