2006 TOYOTA RAV4 Service Repair Manual

Page 737 of 2000

TOYOTA RAV4 2006  Service Repair Manual EM–1002GR-FE ENGINE MECHANICAL  –  ENGINE UNIT
EM
(g) Using SST and a hammer, tap in a new guide bush 
to the specified protrusion height.
SST 09201-10000 (09201-01050), 09950-70010 
(09951-07100)

Page 738 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2GR-FE ENGINE MECHANICAL  –  ENGINE UNITEM–101
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7. REPLACE CYLINDER BLOCK STUD BOLT
NOTICE:
If a stud bolt is deformed or the threads are 
damaged, replace it.
(a) Remove the stud bolts.
(b) Usi

Page 739 of 2000

TOYOTA RAV4 2006  Service Repair Manual EM–1022GR-FE ENGINE MECHANICAL  –  ENGINE UNIT
EM
(b) Using a plastic-faced hammer, tap in new straight 
pins to the cylinder block.
Standard protrusion
Item Specified Condition
Pin A 23 mm (0.91

Page 740 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2GR-FE ENGINE MECHANICAL  –  ENGINE UNITEM–103
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9. REPLACE CYLINDER HEAD RING PIN
NOTICE:
It is not necessary to remove the ring pin unless it is 
being replaced.
(a) Remove the ring pins.
(b) U

Page 741 of 2000

TOYOTA RAV4 2006  Service Repair Manual EM–1042GR-FE ENGINE MECHANICAL  –  ENGINE UNIT
EM
11. REPLACE CYLINDER HEAD SET STRAIGHT PIN
NOTICE:
It is not necessary to remove the straight pin unless 
it is being replaced.
(a) Using a plasti

Page 742 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2GR-FE ENGINE MECHANICAL  –  ENGINE UNITEM–105
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REASSEMBLY
1. INSTALL NO. 1 OIL NOZZLE SUB-ASSEMBLY
(a) Using a 5 mm hexagon wrench, install the 3 oil 
nozzles with the bolts.
Torque: 9.0 N*m (9

Page 743 of 2000

TOYOTA RAV4 2006  Service Repair Manual EM–1062GR-FE ENGINE MECHANICAL  –  ENGINE UNIT
EM
(2) Within one full rotation, tighten the drain cock to 
the angle shown in the illustration.
Torque: 45 N*m (459 kgf*cm, 33 ft.*lbf)
NOTICE:
Do n

Page 744 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2GR-FE ENGINE MECHANICAL  –  ENGINE UNITEM–107
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(d) Align the front marks of the piston and connecting 
rod, and push in the piston pin with your thumb.
HINT:
The piston and pin are a matched se