2006 TOYOTA RAV4 Service Repair Manual

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Page 921 of 2000

TOYOTA RAV4 2006 Service Repair Manual CH–102AZ-FE CHARGING – GENERATOR CH (d) Turn SST (B) clockwise to loosen the pulley. (e) Remove the pulley. 2. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY (a) Remove the 3 nuts and generator rear end

Page 922 of 2000

TOYOTA RAV4 2006 Service Repair Manual 2AZ-FE CHARGING – GENERATORCH–11 CH (b) Remove the 4 bolts. (c) Using SST, remove the coil. SST 09950-40011 (09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010) (d) R

Page 923 of 2000

TOYOTA RAV4 2006 Service Repair Manual CH–122AZ-FE CHARGING – GENERATOR CH (b) Check the slip ring diameter. (1) Using a vernier caliper, measure the slip ring diameter. Standard diameter: 14.2 to 14.4 mm (0.559 to 0.567 in.) Minimu

Page 924 of 2000

TOYOTA RAV4 2006 Service Repair Manual 2AZ-FE CHARGING – GENERATORCH–13 CH (b) Using SST and a hammer, tap out the bearing. SST 09950-60010 (09951-00250), 09950-70010 (09951-07100) (c) Using SST and a press, press in a new bearing.

Page 925 of 2000

TOYOTA RAV4 2006 Service Repair Manual CH–142AZ-FE CHARGING – GENERATOR CH (c) Using a 32 mm socket wrench and press, slowly push the generator drive end frame onto the generator rectifier end frame. (d) Tighten the 4 bolts. Torque

Page 926 of 2000

TOYOTA RAV4 2006 Service Repair Manual 2AZ-FE CHARGING – GENERATORCH–15 CH (d) Install the terminal insulator onto the generator rectifier end frame. (e) Install the generator rear end cover with the 3 nuts. Torque: 4.6 N*m (47 kgf*

Page 927 of 2000

TOYOTA RAV4 2006 Service Repair Manual CH–162AZ-FE CHARGING – GENERATOR CH (b) Install the generator with the 2 bolts. Torque: 21 N*m (215 kgf*cm, 16 ft.*lbf) for bolt A 52 N*m (530 kgf*cm, 38 ft.*lbf) for bolt B (c) Install the wire

Page 928 of 2000

TOYOTA RAV4 2006 Service Repair Manual 2GR-FE CHARGING – CHARGING SYSTEMCH–5 CH ON-VEHICLE INSPECTION 1. CHECK BATTERY CONDITION NOTICE: If the battery is weak or if the engine is difficult to start, perform the following procedures
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