2006 TOYOTA RAV4 Service Repair Manual

Page 1321 of 2000

TOYOTA RAV4 2006  Service Repair Manual U241E AUTOMATIC TRANSAXLE  –  OIL PUMPAX–221
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REASSEMBLY
1. INSTALL FRONT OIL PUMP OIL SEAL
(a) Using SST, install a new oil seal to the pump.
SST 09350-32014 (09351-32140)
HINT:
The seal end sh

Page 1322 of 2000

TOYOTA RAV4 2006  Service Repair Manual AX–222U241E AUTOMATIC TRANSAXLE  –  OIL PUMP
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6. INSTALL CLUTCH DRUM OIL SEAL RING
NOTICE:
Do not expand the ring ends excessively.
(a) Install the 2 clutch drum oil seal rings.
7. INSPECT OIL P

Page 1323 of 2000

TOYOTA RAV4 2006  Service Repair Manual AX–230U241E AUTOMATIC TRANSAXLE  –  FORWARD CLUTCH
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REASSEMBLY
1. INSTALL INPUT SHAFT OIL SEAL RING
(a) Compress the oil seal ring from both sides to reduce 
dimension A.
Dimension A:
5.0 mm (0.

Page 1324 of 2000

TOYOTA RAV4 2006  Service Repair Manual U241E AUTOMATIC TRANSAXLE  –  FORWARD CLUTCHAX–231
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• This prevents the spring sheet from being 
deformed.
• Do not expand the snap ring excessively.
5. INSTALL FORWARD CLUTCH FLANGE HOLE SN

Page 1325 of 2000

TOYOTA RAV4 2006  Service Repair Manual U241E AUTOMATIC TRANSAXLE  –  VALVE BODYAX–253
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REASSEMBLY
1. INSTALL MANUAL VALVE
(a) Install the manual valve to the valve body.
2. INSTALL SHIFT SOLENOID VALVE S4
(a) Install the shift soleno

Page 1326 of 2000

TOYOTA RAV4 2006  Service Repair Manual AX–254U241E AUTOMATIC TRANSAXLE  –  VALVE BODY
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6. INSTALL SHIFT SOLENOID VALVE SLT
(a) Install the shift solenoid valve SLT to the valve body 
with the bolt and plate.
Torque: 6.6 N*m (67 kgf*c

Page 1327 of 2000

TOYOTA RAV4 2006  Service Repair Manual U241E AUTOMATIC TRANSAXLE  –  DIFFERENTIAL CASEAX–257
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6. REMOVE FRONT DIFFERENTIAL SIDE GEAR
(a) Remove the 2 front differential pinions, 2 pinion 
thrust washers, 2 front differential side gea

Page 1328 of 2000

TOYOTA RAV4 2006  Service Repair Manual AX–258U241E AUTOMATIC TRANSAXLE  –  DIFFERENTIAL CASE
AX
REASSEMBLY
1. INSTALL FRONT DIFFERENTIAL SIDE GEAR
(a) Coat the 2 front differential side gears, 2 side gear 
thrust washers, 2 front diffe