2006 TOYOTA RAV4 Service Repair Manual

Page 585 of 2000

TOYOTA RAV4 2006  Service Repair Manual EM–282AZ-FE ENGINE MECHANICAL  –  TIMING CHAIN
EM
28. REMOVE TIMING CHAIN GUIDE
(a) Remove the bolt and timing chain guide.
29. REMOVE CHAIN TENSIONER SLIPPER
(a) Remove the bolt and chain tension

Page 586 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2AZ-FE ENGINE MECHANICAL  –  TIMING CHAINEM–29
EM
33. REMOVE NO. 2 CHAIN SUB-ASSEMBLY
(a) Turn the crankshaft by 90
 counterclockwise to align 
the adjusting hole of the oil pump drive shaft 
spro

Page 587 of 2000

TOYOTA RAV4 2006  Service Repair Manual EM–302AZ-FE ENGINE MECHANICAL  –  TIMING CHAIN
EM
2. INSPECT CHAIN SUB-ASSEMBLY
(a) Using a vernier caliper, measure the length of the 16 
links with the chain fully stretched.
Maximum chain elong

Page 588 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2AZ-FE ENGINE MECHANICAL  –  TIMING CHAINEM–31
EM
If the gear diameter is less than the minimum, 
replace the chain sub-assembly and crankshaft 
timing sprocket.
7. INSPECT OIL PUMP DRIVE SPROCKET

Page 589 of 2000

TOYOTA RAV4 2006  Service Repair Manual EM–322AZ-FE ENGINE MECHANICAL  –  TIMING CHAIN
EM
INSTALLATION
1. INSTALL NO. 2 CHAIN SUB-ASSEMBLY
(a) Set the crankshaft key in the left horizontal position.
(b) Turn the cutout of the drive shaf

Page 590 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2AZ-FE ENGINE MECHANICAL  –  TIMING CHAINEM–33
EM
2. INSTALL CRANKSHAFT TIMING SPROCKET
3. INSTALL NO. 1 CHAIN VIBRATION DAMPER
(a) Install the chain vibration damper with the 2 bolts.
Torque: 9.0

Page 591 of 2000

TOYOTA RAV4 2006  Service Repair Manual EM–342AZ-FE ENGINE MECHANICAL  –  TIMING CHAIN
EM
(b) Install the chain onto the crankshaft timing sprocket 
with the gold or orange mark link aligned with the 
timing mark on the crankshaft.
(c)

Page 592 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2AZ-FE ENGINE MECHANICAL  –  TIMING CHAINEM–35
EM
7. INSTALL NO. 1 CRANKSHAFT POSITION SENSOR 
PLATE
(a) Install the sensor plate with the "F" mark facing 
forward.
8. INSTALL TIMING CHAIN