2006 TOYOTA RAV4 Service Repair Manual

Page 1305 of 2000

TOYOTA RAV4 2006  Service Repair Manual U241E AUTOMATIC TRANSAXLE  –  AUTOMATIC TRANSAXLE UNITAX–201
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(b) Using SST and a press, press in the needle-roller 
bearing to the transaxle until the wound vinyl tape 
contacts the transaxle c

Page 1306 of 2000

TOYOTA RAV4 2006  Service Repair Manual AX–202U241E AUTOMATIC TRANSAXLE  –  AUTOMATIC TRANSAXLE UNIT
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26. INSTALL NO. 2 UNDERDRIVE CLUTCH DISC
(a) Install the 3 discs and 3 plates to the transaxle.
Install in order:
P - D - P - D - P

Page 1307 of 2000

TOYOTA RAV4 2006  Service Repair Manual U241E AUTOMATIC TRANSAXLE  –  AUTOMATIC TRANSAXLE UNITAX–203
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(b) Install the underdrive clutch assembly to the 1-way 
clutch. Rotate the underdrive clutch to check the 
rotating direction for t

Page 1308 of 2000

TOYOTA RAV4 2006  Service Repair Manual AX–204U241E AUTOMATIC TRANSAXLE  –  AUTOMATIC TRANSAXLE UNIT
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(b) Temporarily install the parking lock pawl, shaft and 
spring to the transaxle case as shown in the 
illustration.
(c) Install th

Page 1309 of 2000

TOYOTA RAV4 2006  Service Repair Manual U241E AUTOMATIC TRANSAXLE  –  AUTOMATIC TRANSAXLE UNITAX–205
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(g) As shown in the illustration, measure the 2 places of 
the transaxle housing. Calculate the dimension E 
using the formula.
NOTI

Page 1310 of 2000

TOYOTA RAV4 2006  Service Repair Manual AX–206U241E AUTOMATIC TRANSAXLE  –  AUTOMATIC TRANSAXLE UNIT
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(b) Install the forward clutch to the multiple clutch hub.
NOTICE:
Align the splines of all discs in the forward 
clutch with those

Page 1311 of 2000

TOYOTA RAV4 2006  Service Repair Manual U241E AUTOMATIC TRANSAXLE  –  AUTOMATIC TRANSAXLE UNITAX–207
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HINT:
End play = Dimension E - Dimension D - thrust 
bearing thickness 3.28 mm (0.1291 in.) - underdrive 
thrust bearing race thickn

Page 1312 of 2000

TOYOTA RAV4 2006  Service Repair Manual AX–208U241E AUTOMATIC TRANSAXLE  –  AUTOMATIC TRANSAXLE UNIT
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40. INSTALL TRANSAXLE HOUSING
(a) Remove any packing material and be careful not to 
get oil on the contacting surfaces of the trans