2006 TOYOTA RAV4 Service Repair Manual

Page 905 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2AZ-FE STARTING  –  STARTERST–13
ST
4. INSTALL STARTER ARMATURE PLATE
(a) Insert the armature plate to the starter yoke.
(b) Align the keyway of the starter plate with the key 
inside the starter

Page 906 of 2000

TOYOTA RAV4 2006  Service Repair Manual ST–142AZ-FE STARTING  –  STARTER
ST
(d) Install the magnetic switch with the 2 screws.
Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf)
(e) Connect the lead wire to the magnetic switch with 
the nut.
Torqu

Page 907 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2AZ-FE STARTING  –  STARTERST–15
ST
3. INSTALL FRONT BATTERY BRACKET
(a) Install the bracket front with the 4 bolts.
Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf)
(b) Attach the 2 wire harness clamps.
4

Page 908 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2AZ-FE STARTING  –  IGNITION SWITCHST–19
ST
If the result is not as specified, replace the switch 
assembly.
INSTALLATION
1. INSTALL IGNITION SWITCH ASSEMBLY
(a) Install the ignition switch with t

Page 909 of 2000

TOYOTA RAV4 2006  Service Repair Manual ST–62GR-FE STARTING  –  STARTER
ST
REMOVAL
1. DISCONNECT CABLE FROM NEGATIVE BATTERY 
TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the 
cable from the negative (-) battery termin

Page 910 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2GR-FE STARTING  –  STARTERST–7
ST
(c) Remove the 2 bolts and starter.
DISASSEMBLY
1. REMOVE MAGNETIC SWITCH ASSEMBLY
(a) Remove the nut and disconnect the lead wire from 
the magnetic switch asse

Page 911 of 2000

TOYOTA RAV4 2006  Service Repair Manual ST–82GR-FE STARTING  –  STARTER
ST
4. REMOVE STARTER ARMATURE PLATE
(a) Remove the starter armature plate from the starter 
yoke assembly.
5. REMOVE STARTER COMMUTATOR END FRAME 
COVER
(a) Using a

Page 912 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2GR-FE STARTING  –  STARTERST–9
ST
INSPECTION
1. INSPECT STARTER ASSEMBLY
CAUTION:
These tests must be performed within 3 to 5 seconds 
to avoid burning out the coil.
(a) Perform the pull-in test.