Page 1585 of 2000
BR–32BRAKE – BRAKE MASTER CYLINDER
BR
8. INSTALL AIR CLEANER CASE SUB-ASSEMBLY (for
2AZ-FE)
(a) Install the air cleaner case (see page EM-105).
HINT:
Refer to the procedures from the installation of the
air cleaner case up until the installation of the purge
VSV.
9. INSTALL AIR CLEANER CASE (for 2GR-FE)
(a) Install the air cleaner case (see page EM-31).
HINT:
Refer to the procedures from the installation of the
air cleaner case up until the installation of the air
cleaner cap sub-assembly.
Page 1586 of 2000

BRAKE – BRAKE BOOSTERBR–31
BR
REMOVAL
(2005/11-2006/01)
1. REMOVE AIR CLEANER CASE SUB-ASSEMBLY
(a) Remove the air cleaner case (see page EM-98).
HINT:
Refer to the procedures from the removal of the
purge VSV up until the removal of the air cleaner
case.
2. DRAIN BRAKE FLUID
NOTICE:
Wash off brake fluid immediately if it comes in
contact with any painted surface.
3. DISCONNECT BRAKE LINES (See page BC-181)
4. REMOVE ABS AND TRACTION ACTUATOR
ASSEMBLY WITH BRACKET (See page BC-182)
5. REMOVE BRAKE MASTER CYLINDER SUB-
ASSEMBLY (See page BR-21)
6. DISCONNECT VACUUM HOSE
7. REMOVE PUSH ROD PIN
(a) Remove the clip from the push rod pin.
(b) Remove the push rod pin from the push rod clevis.
8. REMOVE BRAKE MASTER CYLINDER PUSH ROD
CLEVIS
(a) Loosen the push rod clevis lock nut.
(b) Remove the push rod clevis.
9. REMOVE BRAKE BOOSTER ASSEMBLY
(a) Remove the 4 nuts.
(b) Pull out the booster with gasket.
10. REMOVE BRAKE BOOSTER GASKET
11. REMOVE BRAKE VACUUM CHECK VALVE
ASSEMBLY
12. REMOVE CHECK VALVE GROMMET
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Page 1587 of 2000

BR–32BRAKE – BRAKE BOOSTER
BR
REMOVAL
(2006/01- )
1. REMOVE AIR CLEANER CASE SUB-ASSEMBLY (for
2AZ-FE)
(a) Remove the air cleaner case (see page EM-98).
HINT:
Refer to the procedures from the removal of the
purge VSV up until the removal of the air cleaner
case.
2. REMOVE AIR CLEANER CASE (for 2GR-FE)
(a) Remove the air cleaner case (see page EM-21).
HINT:
Refer to the procedures from the removal of the air
cleaner cap sub-assembly up until the removal of
the air cleaner case.
3. DRAIN BRAKE FLUID
NOTICE:
Wash off brake fluid immediately if it comes in
contact with any painted surface.
4. DISCONNECT BRAKE LINES (See page BC-183)
5. REMOVE ABS AND TRACTION ACTUATOR
ASSEMBLY WITH BRACKET (See page BC-184)
6. REMOVE BRAKE MASTER CYLINDER SUB-
ASSEMBLY (See page BR-22)
7. DISCONNECT VACUUM HOSE
8. REMOVE PUSH ROD PIN
(a) Remove the clip from the push rod pin.
(b) Remove the push rod pin from the push rod clevis.
9. REMOVE BRAKE MASTER CYLINDER PUSH ROD
CLEVIS
(a) Loosen the push rod clevis lock nut.
(b) Remove the push rod clevis.
10. REMOVE BRAKE BOOSTER ASSEMBLY
(a) Remove the 4 nuts.
(b) Pull out the booster with gasket.
11. REMOVE BRAKE BOOSTER GASKET
12. REMOVE BRAKE VACUUM CHECK VALVE
ASSEMBLY
13. REMOVE CHECK VALVE GROMMET
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Page 1588 of 2000
BRAKE – BRAKE BOOSTERBR–33
BR
INSTALLATION
(2005/11-2006/01)
1. INSTALL CHECK VALVE GROMMET
(a) Install the grommet to the booster.
2. INSTALL BRAKE VACUUM CHECK VALVE
ASSEMBLY
(a) Install the check valve to the grommet.
3. INSTALL BRAKE BOOSTER GASKET
(a) Install a new gasket to the booster.
4. INSTALL BRAKE MASTER CYLINDER PUSH ROD
CLEVIS
(a) Install the push rod clevis to the booster.
(b) Temporarily tighten the push rod clevis lock nut.
HINT:
The push rod clevis lock nut will be tightened to a
torque specification in the "CHECK AND ADJUST
BRAKE PEDAL HEIGHT" procedures.
5. INSTALL BRAKE BOOSTER ASSEMBLY
(a) Install the booster with the 4 nuts.
Torque: 12.7 N*m (130 kgf*cm, 9 ft.*lbf)
6. INSTALL PUSH ROD PIN
(a) Apply lithium soap base glycol grease to the push
rod pin.
(b) Install the push rod pin to the push rod clevis.
NOTICE:
The push rod pin must be installed as shown in
the illustration.
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Page 1589 of 2000

BR–34BRAKE – BRAKE BOOSTER
BR
(c) Install the clip to the push rod pin.
NOTICE:
The clip must be installed as shown in the
illustration.
7. CHECK AND ADJUST BRAKE BOOSTER PUSH ROD
(See page BR-24)
8. CONNECT VACUUM HOSE
(a) Connect the vacuum hose to the check valve.
9. INSTALL BRAKE MASTER CYLINDER SUB-
ASSEMBLY (See page BR-25)
10. INSTALL ABS AND TRACTION ACTUATOR
ASSEMBLY WITH BRACKET (See page BC-186)
11. CONNECT BRAKE LINES (See page BC-187)
12. FILL RESERVOIR WITH BRAKE FLUID (See page BR-
6)
13. BLEED AIR FROM BRAKE MASTER CYLINDER (See
page BR-7)
14. BLEED AIR FROM BRAKE LINE (See page BR-7)
15. BLEED AIR FROM ABS AND TRACTION ACTUATOR
ASSEMBLY (See page BR-8)
16. CHECK AND ADJUST BRAKE PEDAL HEIGHT (See
page BR-13)
17. CHECK BRAKE PEDAL FREE PLAY (See page BR-
14)
18. CHECK BRAKE PEDAL RESERVE DISTANCE (See
page BR-14)
19. CHECK BRAKE FLUID LEVEL IN RESERVOIR (See
page BR-6)
20. CHECK FOR BRAKE FLUID LEAKAGE
21. INSTALL AIR CLEANER CASE SUB-ASSEMBLY
(a) Install the air cleaner case (see page EM-105).
HINT:
Refer to the procedures from the installation of the
air cleaner case up until the installation of the purge
VSV.
Page 1590 of 2000
PB–10PARKING BRAKE – PARKING BRAKE CABLE
PB
INSTALLATION
1. INSTALL PARKING BRAKE CABLE
(a) Connect the cable to the backing plate and parking
brake shoe lever.
(1) Pass the cable through the backing plate, and
then connect the cable to the lever.
(2) Install the cable to the backing plate with the
bolt.
Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
(b) Install the clamp and clamp bolt (labeled F) to the
trailing arm.
Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf)
NOTICE:
Securely install the clamp.
(c) Install the clamp and clamp bolt (labeled E) to the
rear suspension crossmember.
Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf)
NOTICE:
Securely install the clamp.
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Page 1591 of 2000

PARKING BRAKE – PARKING BRAKE CABLEPB–11
PB
(d) Install the clamp and clamp bolt (labeled D) to the
crossmember.
Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf)
NOTICE:
Securely install the clamp.
(e) Install the clamp and clamp bolt (labeled C) to the
body.
Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf)
NOTICE:
Securely install the clamp.
(f) Install the casing cap and casing cap bolt (labeled
B) to the body.
Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf)
NOTICE:
Securely install the casing cap.
(g) Install the cable clamp (labeled A) to the body.
NOTICE:
Securely install the clamp.
2. INSTALL PARKING BRAKE EQUALIZER
(a) Connect the 3 cable ends to the equalizer.
3. INSTALL REAR WHEEL
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
4. ADJUST PARKING BRAKE LEVER TRAVEL (See
page PB-2)
5. INSTALL REAR CONSOLE BOX SUB-ASSEMBLY
(a) Install the rear console box (see page IP-23).
HINT:
Refer to the procedures from the installation of the
rear console box sub-assembly up until the
installation of the No. 1 console upper panel
garnish.
C129065E02
Page 1592 of 2000
PARKING BRAKE – PARKING BRAKE ASSEMBLYPB–15
PB
REASSEMBLY
HINT:
• Use the same procedures for the LH side and RH side.
• The procedures listed below are for the LH side.
1. APPLY HIGH TEMPERATURE GREASE
(a) Apply high temperature grease to the contact
surface of the shoe and backing plate.
2. INSTALL PARKING BRAKE SHOE LEVER LH
3. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY
LH
(a) Connect the parking brake cable to the parking
brake shoe lever.
(b) Apply high temperature grease to the following
contact surfaces of the shoe.
• Shoe to anchor pin
• Shoe to parking brake lever pin
• Shoe to spring
(c) Install the shoe with the shoe hold-down spring and
pin.
4. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY
LH
(a) Apply high temperature grease to the following
contact surfaces of the shoe.
• Shoe to anchor pin
• Shoe to spring
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C129083E01