2006 TOYOTA RAV4 Service Repair Manual

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Page 665 of 2000

TOYOTA RAV4 2006 Service Repair Manual EM–1382AZ-FE ENGINE MECHANICAL – ENGINE UNIT EM 69. REMOVE NO. 2 CRANKSHAFT BEARING HINT: Arrange the bearings in the correct order. 70. REMOVE NO. 1 OIL NOZZLE SUB-ASSEMBLY (a) Remove the 4 bol

Page 666 of 2000

TOYOTA RAV4 2006 Service Repair Manual 2AZ-FE ENGINE MECHANICAL – ENGINE UNITEM–139 EM 2. INSPECT CYLINDER BORE (a) Using a cylinder gauge, measure the cylinder bore diameter at positions A and B in the thrust and axial directions.

Page 667 of 2000

TOYOTA RAV4 2006 Service Repair Manual EM–1402AZ-FE ENGINE MECHANICAL – ENGINE UNIT EM (d) Using a micrometer, measure the piston diameter at right angles to the piston pin hole, and at the piston 44.3 mm (1.7587 in.) from the pist

Page 668 of 2000

TOYOTA RAV4 2006 Service Repair Manual 2AZ-FE ENGINE MECHANICAL – ENGINE UNITEM–141 EM If the end gap is greater than the maximum, replace the piston ring. If the end gap is greater than the maximum, even with a new piston ring, re

Page 669 of 2000

TOYOTA RAV4 2006 Service Repair Manual EM–1422AZ-FE ENGINE MECHANICAL – ENGINE UNIT EM (d) Subtract the piston pin diameter measurement from the piston pin bore diameter measurement. Standard oil clearance: 0.001 to 0.007 mm (0.0000

Page 670 of 2000

TOYOTA RAV4 2006 Service Repair Manual 2AZ-FE ENGINE MECHANICAL – ENGINE UNITEM–143 EM 10. INSPECT CRANKSHAFT (a) Using a dial indicator and V-blocks, measure the circle runout as shown in the illustration. Maximum taper and distort

Page 671 of 2000

TOYOTA RAV4 2006 Service Repair Manual EM–1442AZ-FE ENGINE MECHANICAL – ENGINE UNIT EM 11. INSPECT CRANKSHAFT BEARING CAP SET BOLT (a) Using a vernier caliper, measure the tension portion diameter of the bolts. Standard diameter: 7.

Page 672 of 2000

TOYOTA RAV4 2006 Service Repair Manual 2AZ-FE ENGINE MECHANICAL – ENGINE UNITEM–145 EM REPLACEMENT 1. REPLACE TIMING CHAIN COVER OIL SEAL HINT: There are 2 methods to replace the oil seal. (a) If the timing chain cover is removed fro
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