Page 1369 of 2000
DRIVE SHAFT – FRONT DRIVE SHAFT ASSEMBLY (for 2WD)DS–13
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10. REMOVE FRONT AXLE OUTBOARD JOINT BOOT
CLAMP LH
(a) Using a screwdriver, remove the outboard joint boot
clamp, as shown in the illustration.
11. REMOVE FRONT AXLE OUTBOARD JOINT BOOT
(a) Remove the outboard joint boot from the outboard
joint shaft.
(b) Remove any old grease from the outboard joint.
12. REMOVE FRONT DRIVE SHAFT HOLE SNAP RING
LH
(a) Using a screwdriver, remove the hole snap ring.
13. REMOVE FRONT DRIVE SHAFT DUST COVER LH
(a) Using SST and a press, press out the shaft dust
cover.
SST 09950-00020
NOTICE:
Be careful not to drop the inboard joint
14. REMOVE FRONT DRIVE SHAFT DUST COVER RH
HINT:
Use the same procedures described for the LH side.
15. REMOVE DRIVE SHAFT BEARING CASE
(a) Using a screwdriver, remove the bearing case snap
ring.
(b) Using a press, press out the drive shaft bearing
case.
HINT:
Be careful not to drop the inboard joint
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DS–14DRIVE SHAFT – FRONT DRIVE SHAFT ASSEMBLY (for 2WD)
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16. REMOVE FRONT DRIVE SHAFT DUST COVER
(a) Using SST and a press, press out the drive shaft
dust cover.
SST 09950-00020
HINT:
Be careful not to drop the inboard joint
17. REMOVE FRONT DRIVE SHAFT BEARING
(a) Using a snap ring expander, remove the snap ring.
(b) Using SST and a press, press out the drive shaft
bearing.
SST 09527-10011
(c) Remove the snap ring.
DISASSEMBLY
(2006/01- )
1. REMOVE FRONT AXLE INBOARD JOINT BOOT NO.
2 CLAMP
(a) One touch type:
Using a screwdriver, remove the inboard joint boot
clamp, as shown in the illustration.
(b) Claw engagement type:
Using needle-nose pliers, remove the inboard joint
boot clamp, as shown in the illustration.
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DRIVE SHAFT – FRONT DRIVE SHAFT ASSEMBLY (for 2WD)DS–15
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2. REMOVE FRONT AXLE INBOARD JOINT BOOT
CLAMP
(a) One touch type:
Using a screwdriver, remove the inboard joint boot
clamp, as shown in the illustration.
(b) Claw engagement type:
Using needle-nose pliers, remove the inboard joint
boot clamp, as shown in the illustration.
3. REMOVE FRONT AXLE INBOARD JOINT BOOT
(a) Remove the boot from the inboard joint.
4. REMOVE FRONT DRIVE INBOARD JOINT
ASSEMBLY LH
(a) Remove any old grease from the inboard joint.
(b) Put matchmarks on the inboard joint and outboard
joint shaft.
NOTICE:
Do not punch the marks.
(c) Remove the inboard joint from the outboard joint
shaft.
(d) Using a snap ring expander, remove the shaft snap
ring.
(e) Put matchmarks on the outboard joint shaft and
tripod joint.
NOTICE:
Do not punch the marks.
(f) Using a brass bar and hammer, tap out the tripod
joint from the outboard joint shaft.
NOTICE:
Do not tap the rollers.
(g) Remove the inboard joint boot.
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DS–16DRIVE SHAFT – FRONT DRIVE SHAFT ASSEMBLY (for 2WD)
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5. REMOVE FRONT DRIVE INBOARD JOINT
ASSEMBLY RH
HINT:
Use the same procedures described for the LH side.
6. REMOVE FRONT DRIVE SHAFT DAMPER CLAMP LH
(a) One touch type:
Using a screwdriver, remove the drive shaft damper
clamp, as shown in the illustration.
(b) Claw engagement type:
Using needle-nose pliers, remove the drive shaft
damper clamp, as shown in the illustration.
7. REMOVE FRONT DRIVE SHAFT DAMPER LH
(a) Remove the front drive shaft damper from the
outboard joint shaft.
8. REMOVE FRONT AXLE OUTBOARD JOINT BOOT
NO. 2 CLAMP
(a) Using a screwdriver, remove the outboard joint boot
clamp, as shown in the illustration.
9. REMOVE FRONT AXLE OUTBOARD JOINT BOOT
CLAMP
(a) Using a screwdriver, remove the outboard joint boot
clamp, as shown in the illustration.
10. REMOVE FRONT AXLE OUTBOARD JOINT BOOT
(a) Remove the outboard joint boot from the outboard
joint shaft.
(b) Remove any old grease from the outboard joint.
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DRIVE SHAFT – FRONT DRIVE SHAFT ASSEMBLY (for 2WD)DS–17
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11. REMOVE FRONT DRIVE SHAFT HOLE SNAP RING
LH
(a) Using a screwdriver, remove the hole snap ring.
12. REMOVE FRONT DRIVE SHAFT DUST COVER LH
(a) Using SST and a press, press out the shaft dust
cover.
SST 09950-00020
NOTICE:
Be careful not to drop the inboard joint.
13. REMOVE FRONT DRIVE SHAFT DUST COVER RH
HINT:
Use the same procedures described for the LH side.
14. REMOVE DRIVE SHAFT BEARING CASE (for RH)
(a) Using a screwdriver, remove the bearing case snap
ring.
(b) Using a press, press out the drive shaft bearing
case.
HINT:
Be careful not to drop the inboard joint.
15. REMOVE FRONT DRIVE SHAFT DUST COVER (for
RH)
(a) Using SST and a press, press out the drive shaft
dust cover.
SST 09950-00020
NOTICE:
Be careful not to drop the inboard joint.
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DS–18DRIVE SHAFT – FRONT DRIVE SHAFT ASSEMBLY (for 2WD)
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16. REMOVE FRONT DRIVE SHAFT BEARING
(a) Using a snap ring expander, remove the snap ring.
(b) Using SST and a press, press out the drive shaft
bearing.
SST 09527-10011
(c) Remove the bearing case snap ring.
REASSEMBLY
(2005/11-2006/01)
1. INSTALL DRIVE SHAFT BEARING CASE SUB-
ASSEMBLY
(a) Using SST and a press, press in the drive shaft
bearing case to the inboard joint RH.
SST 09527-10011, 09710-04081
NOTICE:
The bearing should be installed completely.
(b) Using a snap ring expander, install a new drive shaft
hole snap ring.
2. INSTALL FRONT DRIVE SHAFT DUST COVER
(a) Using SST and a press, press in a new drive shaft
dust cover.
SST 09726-40010, 09527-10011
NOTICE:
Be careful not to damage the dust cover.
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DRIVE SHAFT – FRONT DRIVE SHAFT ASSEMBLY (for 2WD)DS–19
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3. INSTALL FRONT DRIVE SHAFT DUST COVER RH
(a) Using SST and a press, press in a new drive shaft
dust cover until the distance from the tip of the
center drive shaft to the drive shaft dust cover
reaches the specification, as shown in the
illustration.
SST 09527-10011
Standard distance:
91.0 to 92.0 mm (3.583 to 3.622 in.)
NOTICE:
• The dust cover should be installed
completely.
• Be careful not to damage the dust cover.
4. INSTALL FRONT DRIVE SHAFT DUST COVER LH
(a) Using SST and a press, press in a new drive shaft
dust cover.
SST 09527-10011
NOTICE:
• The dust cover should be installed
completely.
• Be careful not to damage the dust cover.
5. INSTALL FRONT DRIVE SHAFT LH HOLE SNAP
RING
(a) Install a new hole snap ring.
6. INSTALL FRONT AXLE OUTBOARD JOINT BOOT
HINT:
Before installing the boots, wrap the spline of the drive
shaft with vinyl tape to prevent the boots from being
damaged.
(a) Install new parts to the outboard joint shaft in the
following order.
(1) No. 2 outboard joint boot clamp
(2) Outboard joint boot
(3) Outboard joint boot clamp
(b) Pack the outboard joint shaft and boot with grease
from the boot kit.
Standard grease capacity:
190 to 200 g (6.7 to 7.1 oz.)
7. INSTALL FRONT AXLE OUTBOARD JOINT BOOT
NO. 2 CLAMP LH
CAUTION:
Wear protective gloves while performing the
operation and be careful to avoid cutting your hands
or other body parts.
(a) Install a new boot clamp to the outboard joint boot
and temporarily bend the lever.
NOTICE:
• When temporarily bending the lever, make
sure not to deform the band and lever.
• Set the clamp correctly in the guide groove
and align it with the interior of the vehicle as
much as possible.
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DS–20DRIVE SHAFT – FRONT DRIVE SHAFT ASSEMBLY (for 2WD)
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(b) With the joint on the working surface, use your body
weight to press down on the joint with one hand.
Then, roll the joint forward, as shown in the
illustration, and press the lever in until a "click"
sound is heard.
NOTICE:
• Do not damage the deflector.
• Make sure the joint is in full contact with the
joint surface at all times.
(c) Using a plastic-faced hammer, fix the buckle into
place by tapping it. At the same time, use the
plastic-faced hammer to adjust the lift of the lever so
that the gaps between the buckle flange and lever
end flange become even.
NOTICE:
Do not damage the boot.
8. INSTALL FRONT AXLE OUTBOARD JOINT BOOT
NO. 2 CLAMP RH
HINT:
Use the same procedures described for the LH side.
9. INSTALL FRONT AXLE OUTBOARD JOINT BOOT
CLAMP LH
CAUTION:
Wear protective gloves while performing the
operation and be careful to avoid cutting your hands
or other body parts.
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