2006 TOYOTA RAV4 Service Repair Manual

Page 793 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2AZ-FE FUEL  –  FUEL TANKFU–41
FU
7. DISCONNECT FUEL TANK MAIN TUBE SUB-
ASSEMBLY
(a) Pinch and pull the main tube connector to 
disconnect the connector from the pipe.
NOTICE:
• Check for forei

Page 794 of 2000

TOYOTA RAV4 2006  Service Repair Manual FU–422AZ-FE FUEL  –  FUEL TANK
FU
9. DISCONNECT FUEL TANK BREATHER HOSE
(a) Disconnect the breather hose from the fuel tank.
NOTICE:
• Check for foreign matter in the pipe and 
around the connec

Page 795 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2AZ-FE FUEL  –  FUEL TANKFU–43
FU
(d) Fold back approximately half of each cushion 
rubber so that the wire harness can be detached 
from the fuel tank in the step below.
(e) Disconnect the fuel p

Page 796 of 2000

TOYOTA RAV4 2006  Service Repair Manual FU–442AZ-FE FUEL  –  FUEL TANK
FU
DISASSEMBLY
1. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY 
(See page FU-30)
2. REMOVE FUEL TANK VENT TUBE SET PLATE (See 
page FU-30)
3. REMOVE FUEL SUCTION WITH PUM

Page 797 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2AZ-FE FUEL  –  FUEL TANKFU–45
FU
REASSEMBLY
1. INSTALL FUEL SENDER GAUGE ASSEMBLY
(a) Install the sender gauge with the 5 bolts.
Torque: 1.5 N*m (15 kgf*cm, 13 in.*lbf)
2. INSTALL NO. 1 FUEL TANK

Page 798 of 2000

TOYOTA RAV4 2006  Service Repair Manual FU–462AZ-FE FUEL  –  FUEL TANK
FU
INSTALLATION
1. INSTALL FUEL TANK ASSEMBLY
(a) Set the fuel tank on a mission jack.
(b) Lift up the mission jack.
(c) Fold back the 2 cushion rubbers.
(d) Connect

Page 799 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2AZ-FE FUEL  –  FUEL TANKFU–47
FU
4. CONNECT FUEL TANK BREATHER HOSE
(a) Connect the fuel tank breather hose to the fuel tank.
NOTICE:
• Before installing the tube connector to the 
pipe, check

Page 800 of 2000

TOYOTA RAV4 2006  Service Repair Manual FU–482AZ-FE FUEL  –  FUEL TANK
FU
8. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY
(a) Install the parking brake cable with the 2 bolts.
9. INSTALL FUEL TANK CAP
10. CONNECT CABLE TO NEGATIVE BATTERY