2006 TOYOTA RAV4 Service Repair Manual

Page 753 of 2000

TOYOTA RAV4 2006  Service Repair Manual EM–1162GR-FE ENGINE MECHANICAL  –  ENGINE UNIT
EM
17. INSTALL WATER INLET PIPE
(a) Install the water inlet pipe with the 2 bolts.
Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
(b) Install the water by-pa

Page 754 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2GR-FE ENGINE MECHANICAL  –  ENGINE UNITEM–117
EM
(2) Set the piston of the cylinder to be measured to 
slightly before TDC.
(b) Place the cylinder head gasket on the cylinder block 
surface with

Page 755 of 2000

TOYOTA RAV4 2006  Service Repair Manual EM–1182GR-FE ENGINE MECHANICAL  –  ENGINE UNIT
EM
21. INSTALL NO. 1 VALVE ROCKER ARM SUB-
ASSEMBLY
(a) Apply engine oil to the lash adjuster tips and valve 
stem cap ends.
(b) Make sure that the v

Page 756 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2GR-FE ENGINE MECHANICAL  –  ENGINE UNITEM–119
EM
(b) Install the camshaft housing, and install the 12 bolts 
in the order shown in the illustration.
Torque: 28 N*m (286 kgf*cm, 21 ft.*lbf)
NOTICE

Page 757 of 2000

TOYOTA RAV4 2006  Service Repair Manual EM–1202GR-FE ENGINE MECHANICAL  –  ENGINE UNIT
EM
(d) Temporarily install the 8 bolts in the order shown in 
the illustration.
Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
25. INSTALL CAMSHAFT HOUSING S

Page 758 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2GR-FE ENGINE MECHANICAL  –  ENGINE UNITEM–121
EM
(d) Install 3 new gaskets.
26. INSTALL NO. 2 CHAIN TENSIONER ASSEMBLY
(a) Install the chain tensioner with the bolt.
Torque: 21 N*m (214 kgf*cm, 1

Page 759 of 2000

TOYOTA RAV4 2006  Service Repair Manual EM–1222GR-FE ENGINE MECHANICAL  –  ENGINE UNIT
EM
28. INSTALL NO. 3 CHAIN TENSIONER ASSEMBLY
(a) Install the chain tensioner with the bolt.
Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
(b) While pushin

Page 760 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2GR-FE ENGINE MECHANICAL  –  ENGINE UNITEM–123
EM
31. INSTALL NO. 1 CHAIN VIBRATION DAMPER
(a) Install the chain vibration damper with the 2 bolts.
Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf)
32. INST