Page 249 of 2000
LU–142GR-FE LUBRICATION – OIL PUMP
LU
(c) Remove the 2 O-rings from the oil pump.
12. REMOVE WATER INLET HOUSING (See page CO-12)
13. REMOVE OIL PIPE (See page EM-52)
14. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY
(for Bank 1) (See page EM-52)
15. REMOVE NO. 1 OIL PIPE (See page EM-53)
16. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY
(for Bank 2) (See page EM-53)
17. REMOVE CRANKSHAFT PULLEY (See page EM-54)
18. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY
(w/ Oil Pump)
(a) Remove the 23 bolts and 2 nuts as shown in the
illustration.
(b) Remove the timing chain cover by prying between
the timing chain cover and cylinder head or cylinder
block with a screwdriver.
HINT:
Tape the screwdriver tip before use.
NOTICE:
Do not damage the contact surfaces of the
cylinder head, cylinder block and timing chain
cover.
A132111
A132150
A132099
Page 250 of 2000
2GR-FE LUBRICATION – OIL PUMPLU–15
LU
(c) Remove the gasket.
DISASSEMBLY
1. REMOVE OIL PUMP RELIEF VALVE
(a) Using a 27 mm socket wrench, remove the plug.
(b) Remove the valve spring and oil pump relief valve.
2. REMOVE OIL PUMP COVER
(a) Remove the 8 bolts, oil pump cover, drive rotor and
driven rotor.
NOTICE:
Be careful not to damage the drive and driven
rotors.
A132100
A132097
A131927
Page 251 of 2000
PP–6PREPARATION – 2AZ-FE ENGINE MECHANICAL
PP
RECOMMENDED TOOLS
09011-12301 Socket Wrench 30 mm -
09040-00011 Hexagon Wrench Set -
(09043-20060) Socket Hexagon Wrench 6 -
(09043-20120) Socket Hexagon Wrench 12 -
09043-50100 Bi-hexagon Wrench 10 mm -
09044-00020 Torx Socket E10 -
09090-04020 Engine Sling Device -
(09857-00031) Spark Plug Gap Gauge -
Page 252 of 2000
PREPARATION – 2AZ-FE ENGINE MECHANICALPP–7
PP
EQUIPMENT
V-block -
Piston ring compressor -
Piston ring expander -
Valve seat cutter -
Feeler gauge -
CO/HC meter -
Connecting rod aligner -
Cylinder gauge -
Micrometer -
Precision straight edge -
Radiator cap tester -
Steel square -
Tachometer -
Torque wrench -
Vernier calipers -
Dial indicator with magnetic base -
Alignment tester -
toe-in gauge -
Spring tension gauge -
Slide calipers -
Sandpaper (#400) -
Piston heater -
Wooden block -
Plastigage -
Angle gauge -
Timing light -
Page 253 of 2000
2AZ-FE IGNITION – IGNITION SYSTEMIG–3
IG
SYSTEM DIAGRAM
A126882E02
Page 254 of 2000
IG–42AZ-FE IGNITION – IGNITION SYSTEM
IG
A126768E01
Page 255 of 2000
PP–8PREPARATION – 2AZ-FE ENGINE MECHANICAL
PP
SSM
Toyota Genuine Seal Packing Black, Three Bond 1207B or Equivalent -
Toyota Genuine Adhesive 1324, Three Bond 1324 or Equivalent -
Toyota Genuine Adhesive, Three Bond 1344 or Equivalent -
Page 256 of 2000
PREPARATION – 2GR-FE ENGINE MECHANICALPP–9
PP
RECOMMENDED TOOLS
09040-00011 Hexagon Wrench Set -
(09043-20050) Socket Hexagon Wrench 5 -
(09043-20100) Socket Hexagon Wrench 10 -
09043-50100 Bi-hexagon Wrench 10 mm -
09044-00010 Torx Socket E14 -
09044-00020 Torx Socket E10 -
09090-04020 Engine Sling Device -
(09857-00031) Spark Plug Gap Gauge -