2006 TOYOTA RAV4 Service Repair Manual

Page 841 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2AZ-FE COOLING  –  WATER PUMPCO–11
CO
REMOVAL
1. DISCONNECT CABLE FROM NEGATIVE BATTERY 
TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the 
cable from the negative (-) battery ter

Page 842 of 2000

TOYOTA RAV4 2006  Service Repair Manual CO–122AZ-FE COOLING  –  WATER PUMP
CO
(d) Using a screwdriver, pry between the water pump 
and cylinder block, and then remove the water 
pump.
NOTICE:
Be careful not to damage the contact surface

Page 843 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2AZ-FE COOLING  –  WATER PUMPCO–13
CO
INSTALLATION
1. INSTALL WATER PUMP ASSEMBLY
(a) Remove any old seal packing material from the 
contact surface.
(b) Apply a continuous line of seal packing as

Page 844 of 2000

TOYOTA RAV4 2006  Service Repair Manual CO–162AZ-FE COOLING  –  THERMOSTAT
CO
INSTALLATION
1. INSTALL THERMOSTAT
(a) Install a new gasket onto the thermostat.
(b) Install the thermostat with the jiggle valve upward.
HINT:
The jiggle val

Page 845 of 2000

TOYOTA RAV4 2006  Service Repair Manual CO–222AZ-FE COOLING  –  COOLING FAN MOTOR
CO
REMOVAL
1. DISCONNECT CABLE FROM NEGATIVE BATTERY 
TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the 
cable from the negative (-) batt

Page 846 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2AZ-FE COOLING  –  COOLING FAN MOTORCO–23
CO
INSTALLATION
1. INSTALL RADIATOR ASSEMBLY
(a) Install the radiator (see page CO-32).
2. CONNECT CABLE TO NEGATIVE BATTERY 
TERMINAL
3. ADD ENGINE COOLA

Page 847 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2AZ-FE COOLING  –  RADIATORCO–29
CO
REMOVAL
1. DISCONNECT CABLE FROM NEGATIVE BATTERY 
TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the 
cable from the negative (-) battery termi

Page 848 of 2000

TOYOTA RAV4 2006  Service Repair Manual CO–302AZ-FE COOLING  –  RADIATOR
CO
(b) Detach the 5 harness clamps from the fan shroud 
and upper radiator support.
13. DISCONNECT HORN CONNECTOR
(a) Disconnect the 2 horn connectors.
14. REMOVE