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(b) Remove the gasket from the fuel pump.
5. REMOVE FUEL SUB-TANK ASSEMBLY
(a) Disconnect the wire harness.
(b) Using needle nose pliers, remove the E-ring.
HINT:
Slightly lower the sub-tank to remove the E-ring.
(c) Remove the 2 springs from the 2 shaft.
(d) Detach the 2 claws and remove the sub-tank.
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(e) Disengage the claw of the jet pump nozzle.
(f) Using a screwdriver with the tip taped, remove the
jet pump.
(g) Remove the O-ring from the jet pump.
6. REMOVE BRACKET
(a) Using a screwdriver, detach the 2 claws and remove
the bracket.
HINT:
Tape the screwdriver tip before use.
7. REMOVE FUEL PUMP ASSEMBLY
(a) Detach the 5 claws on the filter and remove the fuel
pump from the fuel filter.
HINT:
When removing the claw, do not disconnect the fuel
main tube.
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(b) Disconnect the fuel pump connector.
(c) Remove the O-ring from the fuel filter.
INSPECTION
1. INSPECT FUEL PUMP
(a) Check the fuel pump resistance.
(1) Measure the resistance between terminals 1
and 2.
Standard resistance:
0.2 to 3.0
at 20C (68F)
If the result is not as specified, replace the fuel
pump.
(b) Check fuel pump operation.
(1) Apply battery voltage to terminals 1 and 2.
Check that the pump operates.
NOTICE:
• These tests must be completed within 10
seconds to prevent the coil from burning
out.
• Keep the fuel pump as far away from the
battery as possible.
• Always the voltage on and off on the
battery side, not the fuel pump side.
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If the pump does not operate, replace the fuel
pump.
INSTALLATION
1. INSTALL FUEL PUMP ASSEMBLY
(a) Connect the pump harness connector.
(b) Apply gasoline to a new O-ring and install the O-ring
to the fuel filter.
(c) Attach the 5 claws to the claw holes and install the
fuel pump.
2. INSTALL BRACKET
(a) Attach the 2 claws to the claw holes and install the
bracket.
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3. INSTALL FUEL SUB-TANK ASSEMBLY
(a) Apply gasoline to a new O-ring and install it to the
jet pump.
(b) Install the jet pump while aligning it to the installation
position of the sub-tank.
(c) Install the jet pump nozzle.
(d) Attach the 2 claws to the claw holes and install the
fuel sub-tank.
(e) Connect the wire harness.
(f) Install the spring to the fuel suction plate shaft and
install them to the sub-tank.
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(g) Using needle-nose pliers, install a new E-ring.
HINT:
Slightly lower the sub-tank to install the E-ring.
4. INSTALL FUEL SUCTION WITH PUMP ASSEMBLY
(a) Install a new gasket onto the fuel pump.
(b) Connect the fuel hose and install the fuel pump into
the fuel tank.
NOTICE:
Do not damage the fuel pump filter.
5. INSTALL FUEL TANK VENT TUBE SET PLATE
(a) Install the set plate with the 8 bolts.
Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf)
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6. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY
(a) Install the fuel tube with the joint clips.
CAUTION:
• Check that there are no scratches or foreign
objects on the connecting parts.
• Check that the fuel tube joint is inserted
securely.
• Check that the fuel tube joint clip is on the
collars of the fuel tube joint.
• After installing the tube joint clip, check that
the fuel tube joint has not been pulled off.
• Be careful not to damage the clip. If the clip is
damaged, replace it.
7. INSTALL FUEL TANK ASSEMBLY
(a) Install the fuel tank (see page FU-44).
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REMOVAL
1. DISCHARGE FUEL SYSTEM PRESSURE (See page
FU-9)
2. DISCONNECT CABLE FROM NEGATIVE BATTERY
TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt pretensioner activation.
3. REMOVE FUEL TANK CAP
4. REMOVE FRONT FLOOR COVER
(a) Remove the nut, bolt, 3 clips and floor cover.
5. REMOVE NO. 1 FLOOR UNDER COVER
(a) Remove the 2 nuts, clip and floor under cover.
6. DISCONNECT NO. 2 PARKING BRAKE CABLE
ASSEMBLY
(a) Remove the 2 bolts and disconnect the parking
brake cable.
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