2006 TOYOTA RAV4 Service Repair Manual

Page 785 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2AZ-FE FUEL  –  FUEL PUMPFU–31
FU
(b) Remove the gasket from the fuel pump.
5. REMOVE FUEL SUB-TANK ASSEMBLY
(a) Disconnect the wire harness.
(b) Using needle nose pliers, remove the E-ring.
HINT:

Page 786 of 2000

TOYOTA RAV4 2006  Service Repair Manual FU–322AZ-FE FUEL  –  FUEL PUMP
FU
(e) Disengage the claw of the jet pump nozzle.
(f) Using a screwdriver with the tip taped, remove the 
jet pump.
(g) Remove the O-ring from the jet pump.
6. REMOV

Page 787 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2AZ-FE FUEL  –  FUEL PUMPFU–33
FU
(b) Disconnect the fuel pump connector.
(c) Remove the O-ring from the fuel filter.
INSPECTION
1. INSPECT FUEL PUMP
(a) Check the fuel pump resistance. 
(1) Measu

Page 788 of 2000

TOYOTA RAV4 2006  Service Repair Manual FU–342AZ-FE FUEL  –  FUEL PUMP
FU
If the pump does not operate, replace the fuel 
pump.
INSTALLATION
1. INSTALL FUEL PUMP ASSEMBLY
(a) Connect the pump harness connector.
(b) Apply gasoline to a n

Page 789 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2AZ-FE FUEL  –  FUEL PUMPFU–35
FU
3. INSTALL FUEL SUB-TANK ASSEMBLY
(a) Apply gasoline to a new O-ring and install it to the 
jet pump.
(b) Install the jet pump while aligning it to the installati

Page 790 of 2000

TOYOTA RAV4 2006  Service Repair Manual FU–362AZ-FE FUEL  –  FUEL PUMP
FU
(g) Using needle-nose pliers, install a new E-ring.
HINT:
Slightly lower the sub-tank to install the E-ring.
4. INSTALL FUEL SUCTION WITH PUMP ASSEMBLY
(a) Instal

Page 791 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2AZ-FE FUEL  –  FUEL PUMPFU–37
FU
6. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY
(a) Install the fuel tube with the joint clips.
CAUTION:
• Check that there are no scratches or foreign 
objects on

Page 792 of 2000

TOYOTA RAV4 2006  Service Repair Manual FU–402AZ-FE FUEL  –  FUEL TANK
FU
REMOVAL
1. DISCHARGE FUEL SYSTEM PRESSURE (See page 
FU-9)
2. DISCONNECT CABLE FROM NEGATIVE BATTERY 
TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecti