2006 TOYOTA RAV4 Service Repair Manual

Page 873 of 2000

TOYOTA RAV4 2006  Service Repair Manual CO–442GR-FE COOLING  –  RADIATOR
CO
27. INSTALL NO. 1 ENGINE UNDER COVER (See page 
EM-41)

Page 874 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2AZ-FE LUBRICATION  –  OIL PUMPLU–15
LU
REASSEMBLY
1. INSTALL OIL PUMP ROTOR
(a) Coat the drive rotor and driven rotor with engine oil.
(b) Place the drive and driven rotors into the oil pump 
wit

Page 875 of 2000

TOYOTA RAV4 2006  Service Repair Manual LU–162AZ-FE LUBRICATION  –  OIL PUMP
LU
INSTALLATION
1. INSTALL OIL PUMP ASSEMBLY
(a) Install a new gasket and the oil pump with the 3 
bolts.
Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf)
2. INSTALL CH

Page 876 of 2000

TOYOTA RAV4 2006  Service Repair Manual LU–162GR-FE LUBRICATION  –  OIL PUMP
LU
INSPECTION
1. INSPECT OIL PUMP RELIEF VALVE
(a) Coat the relief valve with engine oil and drop it into 
the relief valve hole.
(b) Check that the relief val

Page 877 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2GR-FE LUBRICATION  –  OIL PUMPLU–17
LU
(d) Check the side clearance.
(1) Using a feeler gauge and precision 
straightedge, measure the clearance between 
the rotors and precision straightedge.
St

Page 878 of 2000

TOYOTA RAV4 2006  Service Repair Manual LU–182GR-FE LUBRICATION  –  OIL PUMP
LU
(c) Using a 27 mm socket wrench, install the plug.
Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)
INSTALLATION
1. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY (w/ 
Oil

Page 879 of 2000

TOYOTA RAV4 2006  Service Repair Manual 2GR-FE LUBRICATION  –  OIL PUMPLU–19
LU
(c) Apply seal packing in a continuous bead to the 
engine unit as shown in the illustration.
Seal packing:
Toyota Genuine Seal Packing Block, Three 
Bond 1

Page 880 of 2000

TOYOTA RAV4 2006  Service Repair Manual LU–202GR-FE LUBRICATION  –  OIL PUMP
LU
(d) Apply seal packing in a continuous line to the timing 
chain cover as shown in the illustration.
Seal packing:
For oil related part:
Toyota Genuine Seal