2006 TOYOTA RAV4 Service Repair Manual

Page 1009 of 2000

TOYOTA RAV4 2006  Service Repair Manual U140F AUTOMATIC TRANSAXLE  –  AUTOMATIC TRANSAXLE UNITAX–215
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(i) Using a screwdriver, stake the nut with the lock 
plate.
(j) Install the control shaft lever with the washer and 
nut.
Torque: 1

Page 1010 of 2000

TOYOTA RAV4 2006  Service Repair Manual AX–220U140F AUTOMATIC TRANSAXLE  –  OIL PUMP
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REASSEMBLY
1. INSTALL FRONT OIL PUMP OIL SEAL
(a) Using SST and a hammer, install a new oil seal to 
the pump.
SST 09350-32014 (09351-32140)
HINT:
T

Page 1011 of 2000

TOYOTA RAV4 2006  Service Repair Manual U140F AUTOMATIC TRANSAXLE  –  OIL PUMPAX–221
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6. INSTALL CLUTCH DRUM OIL SEAL RING
(a) Install the 2 clutch drum oil seal rings.
NOTICE:
Do not expand the ring ends excessively.
7. INSPECT OIL P

Page 1012 of 2000

TOYOTA RAV4 2006  Service Repair Manual AX–224U140F AUTOMATIC TRANSAXLE  –  SECOND BRAKE PISTON
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REASSEMBLY
1. INSTALL 2ND BRAKE PISTON O-RING
(a) Coat the 2 new O-rings with ATF, and install them 
into the 2nd brake piston.
2. INSTAL

Page 1013 of 2000

TOYOTA RAV4 2006  Service Repair Manual AX–234U140F AUTOMATIC TRANSAXLE  –  DIRECT CLUTCH
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(d) Remove the piston return spring from the direct 
clutch drum.
(e) Install the direct clutch drum on the transaxle rear 
cover.
(f) Holding

Page 1014 of 2000

TOYOTA RAV4 2006  Service Repair Manual U140F AUTOMATIC TRANSAXLE  –  DIRECT CLUTCHAX–235
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3. INSPECT DIRECT CLUTCH RETURN SPRING SUB-
ASSEMBLY
(a) Using a vernier caliper, measure the free length of 
the spring together with the spri

Page 1015 of 2000

TOYOTA RAV4 2006  Service Repair Manual AX–236U140F AUTOMATIC TRANSAXLE  –  DIRECT CLUTCH
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• This prevents the spring sheet from being 
deformed.
• Do not expand the snap ring excessively.
2. INSTALL DIRECT MULTIPLE DISC CLUTCH DI

Page 1016 of 2000

TOYOTA RAV4 2006  Service Repair Manual U140F AUTOMATIC TRANSAXLE  –  DIRECT CLUTCHAX–237
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4. INSPECT DIRECT MULTIPLE DISC CLUTCH DISC
(a) Check that the disc rotates when rotating the disc 
after inserting the rear planetary sun gear