BRAKE – BRAKE PEDALBR–13
BR
DISASSEMBLY
1. REMOVE STOP LIGHT SWITCH MOUNTING
ADJUSTER
(a) Remove the adjuster from the support.
2. REMOVE BRAKE PEDAL PAD
(a) Remove the pad from the pedal.
INSPECTION
1. INSPECT STOP LIGHT SWITCH ASSEMBLY
(a) Measure the resistance of the switch.
Standard resistance
If the result is not as specified, replace the stop light
switch assembly.
ADJUSTMENT
(2005/11-2006/01)
1. CHECK AND ADJUST BRAKE PEDAL HEIGHT
(a) Check the pedal height.
Standard pedal height from dash panel:
184.2 to 194.2 mm (7.252 to 7.646 in.)
(b) Adjust the pedal height.
(1) Disconnect the connector from the stop light
switch.
(2) Remove the switch.
(3) Loosen the push rod clevis lock nut.
(4) Adjust the pedal height by turning the push rod.
(5) Tighten the lock nut.
Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf)
C118699E03
Tester Connection Switch Condition Specified Condition
1 - 2 Switch pin released Below 1
1 - 2 Switch pin pushed in 10 k or higher
C129085E01
BRAKE – BRAKE PEDALBR–15
BR
3. CHECK BRAKE PEDAL RESERVE DISTANCE
(a) Release the parking brake lever. Start the engine.
(b) Depress the pedal and check the pedal reserve
distance.
(1) Depress the pedal with a force of 490 N (50 kgf,
11 0 l b f ) .
(2) Measure the distance between the pedal and
dash panel shown in the illustration.
Standard pedal reserve distance
If the distance is not as specified, troubleshoot
the brake system.
ADJUSTMENT
(2006/01- )
1. CHECK AND ADJUST BRAKE PEDAL HEIGHT
(a) Check the pedal height.
Standard pedal height from dash panel:
184.2 to 194.2 mm (7.252 to 7.646 in.)
(b) Adjust the pedal height.
(1) Disconnect the connector from the stop light
switch.
(2) Remove the switch.
(3) Loosen the push rod clevis lock nut.
(4) Adjust the pedal height by turning the push rod.
(5) Tighten the lock nut.
Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf)
(6) Insert the switch into the adjuster until the
switch body touches the pedal.
NOTICE:
Do not depress the pedal.
C 111 3 3 9 E 0 1Engine Seat Type Specified Condition
2AZ-FE w/o 3rd seat More than 95 mm (3.74
in.)
w/ 3rd seat More than 120 mm (4.72
in.)
C129085E01
C 111 3 0 1 E 0 3