DF–34DIFFERENTIAL – REAR DIFFERENTIAL CARRIER ASSEMBLY
DF
15. INSPECT TOOTH CONTACT BETWEEN RING GEAR
AND DRIVE PINION
(a) Remove the 8 bolts and differential side bearing
retainer from the rear differential carrier.
(b) Remove the rear differential carrier case.
(c) Uniformly apply a light coat of prussian blue on both
sides of the differential ring gear teeth.
(d) Install the rear differential case.
(e) Temporarily install the differential side bearing
retainer to the differential carrier with the 8 bolts.
(f) Rotate the differential side pinion several times.
(g) Remove the 8 bolts and rear differential side
bearing retainer from the differential carrier.
(h) Check the tooth contact pattern of the differential
drive pinion and differential ring gear.
NOTICE:
Check the tooth contact pattern at 2 or more
positions around circumference of the
differential ring gear.
(i) Perform the following procedures for face or flank
contact.
(1) Select washers that are thicker or thinner as
necessary, where the thickness for the left and
right side is the same. Then install the rear
differential case bearing outer race.(
*1)
90564-37038 2.07 to 2.09 (0.0815
to 823)B6 90564-37056 2.61 to 2.63 (1.1028
to 0.1035)D4
90564-37039 2.10 to 2.12 (0.0827
to 0.0835)B7 90564-37057 2.64 to 2.66 (0.1039
to 0.1047)D5 Part No. Thickness mm (in.) Identifying Mark Part No. Thickness mm (in.) Identifying Mark
ZK03673E02
DF–36DIFFERENTIAL – REAR DIFFERENTIAL CARRIER ASSEMBLY
DF16. INSPECT TOTAL PRELOAD
(a) Using SST and a torque wrench, measure the
starting torque with the teeth of the differential drive
pinion and differential ring gear in contact.
SST 09556-16011
Standard total preload:
Standard drive pinion preload plus
NOTICE:
For a more accurate measurement, rotate the
case bearing forward and backward before
measuring.
(b) If the results are not within the specification, perform
the procedures below.
(1) Select a side gear shaft washer for the RH side
again, and then perform the rear differential
case bearing outer race installation (RH side
only).
(2) Repeat the total preload inspection.
(3) Repeat the ring gear backlash inspection.
(4) Repeat the differential ring gear and drive
pinion tooth contact pattern inspection.
17. REMOVE DIFFERENTIAL SIDE BEARING RETAINER
(a) Remove the 8 bolts and differential side bearing
retainer from the rear differential carrier.
18. REMOVE DIFFERENTIAL CASE
(a) Remove the rear differential case from the rear
differential carrier.
19. REMOVE DIFFERENTIAL DRIVE PINION
90564-35060 1.885 to 1.895
(0.0742 to 0.0746)60 90564-35090 2.145 to 2.155
(0.0844 to 0.0848)90
90564-35061 1.895 to 1.905
(0.0746 to 0.0750)61 90564-35091 2.155 to 2.165
(0.0848 to 0.0852)91
90564-35062 1.905 to 1.915
(0.0750 to 0.0754)62 90564-35092 2.165 to 2.175
(0.0852 to 0.0856)92
90564-35063 1.915 to 1.925
(0.0754 to 0.0758)63 90564-35093 2.175 to 2.185
(0.0856 to 0.0860)93
90564-35064 1.925 to 1.935
(0.0758 to 0.076264 90564-35094 2.185 to 2.195
(0.0860 to 0.0864)94
90564-35065 1.935 to 1.945
(0.0762 to 0.0766)65 90564-35095 2.195 to 2.205
(0.0864 to 0.0868)95
90564-35070 1.945 to 1.955
(0.0766 to 0.0770)70--- Part No. Thickness (mm) Identifying Mark Part No. Thickness (mm) Identifying Mark
C110135E01
Bearing Preload
New bearing 1.18 to 1.63 N*m (12 to 17 kgf*cm, 10
to 14 in.*lbf)
Reused bearing 0.99 to 1.63 N*m (10 to 17 kgf*cm, 9
to 14 in.*lbf)
