2006 NISSAN VERSA Workshop Service Repair Manual

turn signal bulb keyless entry brake pads replacement ECO mode night vision cabin filter

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NISSAN VERSA 2006 Workshop Service Repair Manual GI-54
TERMINOLOGY
Revision: June 20062007 Versa
***: Not applicableTransmission control module TCM A/T control unit
Turbocharger TC Turbocharger
Vehicle speed sensor VSS Vehicle speed sensor
Volume ai

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NISSAN VERSA 2006 Workshop Service Repair Manual GW-1
GLASSES, WINDOW SYSTEM & MIRRORS
I BODY
CONTENTS
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Prec

GW-1
GLASSES, WINDOW SYSTEM & MIRRORS
I BODY
CONTENTS
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Revision: June 20062007 Versa PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for Procedures without Cowl Top Cover ..... 3
Handling for Adhesive and Primer ........................... 3
PREPARATION ........................................................... 4
Commercial Service Tools ........................................ 4
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 5
Work Flow ................................................................ 5
CUSTOMER INTERVIEW ..................................... 5
DUPLICATE THE NOISE AND TEST DRIVE ....... 6
CHECK RELATED SERVICE BULLETINS ........... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 6
REPAIR THE CAUSE ........................................... 6
CONFIRM THE REPAIR ....................................... 7
Generic Squeak and Rattle Troubleshooting ........... 7
INSTRUMENT PANEL .......................................... 7
CENTER CONSOLE ............................................. 7
DOORS ................................................................. 7
TRUNK .................................................................. 8
SUNROOF/HEADLINING ..................................... 8
OVERHEAD CONSOLE (FRONT AND REAR) ..... 8
SEATS ................................................................... 8
UNDERHOOD ....................................................... 8
Diagnostic Worksheet .............................................. 9
WINDSHIELD GLASS ...............................................11
Removal and Installation .........................................11
REMOVAL ............................................................11
INSTALLATION ................................................... 12
OPERA WINDOW GLASS ....................................... 13
Removal and Installation ........................................ 13
REMOVAL ........................................................... 13
INSTALLATION ................................................... 13
REAR WINDOW GLASS AND MOLDING ............... 15
Removal and Installation ........................................ 15
REMOVAL ........................................................... 15
INSTALLATION ................................................... 16
POWER WINDOW SYSTEM .................................... 17Component Parts and Harness Connector Location ... 17
System Description ................................................. 17
MANUAL OPERATION ........................................ 18
AUTO OPERATION ............................................. 20
POWER WINDOW LOCK ................................... 21
RETAINED POWER OPERATION ...................... 21
CAN Communication System Description .............. 21
Schematic ............................................................... 22
Wiring Diagram — WINDOW — ............................. 23
Main Power Window and Door Lock/Unlock Switch
Harness Connector Terminal Layout ...................... 27
Terminal and Reference Value for Main Power Win-
dow and Door Lock/Unlock Switch ......................... 27
Terminal and Reference Value for BCM ................. 28
Work Flow ............................................................... 28
CONSULT-II Function (BCM) ................................. 28
CONSULT-II START PROCEDURE .................... 28
ACTIVE TEST ..................................................... 29
WORK SUPPORT ............................................... 29
DATA MONITOR ................................................. 29
Trouble Diagnoses Symptom Chart ....................... 29
BCM Power Supply and Ground Circuit Check ...... 30
Main Power Window and Door Lock/Unlock Switch
Power Supply and Ground Circuit Check ............... 30
Front Power Window Motor LH Circuit Check ........ 32
Front Power Window RH Circuit Check (Power Win-
dow and Door Lock/Unlock Switch RH Operation) ... 33
Front Power Window Motor RH Circuit Check ....... 33
Encoder Circuit Check ............................................ 34
Door Switch Check ................................................. 37
Rear Power Window LH Circuit Check (Rear Power
Window Switch LH Operation) ................................ 38
Rear Power Window RH Circuit Check (Rear Power
Window Switch RH Operation) ............................... 39
Rear Power Window Motor LH Circuit Check ......... 39
Rear Power Window Motor RH Circuit Check ........ 41
FRONT DOOR GLASS AND REGULATOR ............. 43
Removal and Installation ........................................ 43
DOOR GLASS ..................................................... 43
REGULATOR ASSEMBLY .................................. 44

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NISSAN VERSA 2006 Workshop Service Repair Manual GW-2Revision: June 20062007 Versa Disassembly and Assembly .................................... 45
POWER WINDOW REGULATOR ASSEMBLY ... 45
Inspection after Installation ..............................

GW-2Revision: June 20062007 Versa Disassembly and Assembly .................................... 45
POWER WINDOW REGULATOR ASSEMBLY ... 45
Inspection after Installation ..................................... 45
POWER WINDOW SYSTEM INITIALIZATION ... 45
INSPECT THE FUNCTION OF THE ANTI-
PINCH SYSTEM .................................................. 46
FITTING INSPECTION ........................................ 46
REAR DOOR GLASS AND REGULATOR ............... 47
Removal and Installation ........................................ 47
DOOR GLASS ..................................................... 47
REGULATOR ASSEMBLY .................................. 48
Disassembly and Assembly .................................... 49
POWER WINDOW REGULATOR ASSEMBLY ... 49
Inspection after Installation ..................................... 49
FITTING INSPECTION ........................................ 49
REAR WINDOW DEFOGGER .................................. 50
Component Parts and Harness Connector Location ... 50
System Description ................................................. 50
CAN Communication System Description .............. 51
Wiring Diagram — DEF — ..................................... 52
Terminals and Reference Value for BCM ................ 54
Terminals and Reference Value for IPDM E/R ........ 54
Work Flow ............................................................... 54
CONSULT-II Function (BCM) .................................. 55CONSULT-II START PROCEDURE .....................55
DATA MONITOR ..................................................55
ACTIVE TEST ......................................................55
Trouble Diagnoses Symptom Chart ........................55
BCM Power Supply and Ground Circuit Check ......56
Rear Window Defogger Switch Circuit Check .........56
Rear Window Defogger Circuit Check ....................57
Door Mirror Defogger Circuit Check ........................60
Filament Check .......................................................61
Filament Repair .......................................................62
REPAIR EQUIPMENT .........................................62
REPAIRING PROCEDURE .................................62
DOOR MIRROR .........................................................64
Wiring Diagram — MIRROR — ..............................64
Removal and Installation .........................................65
REMOVAL ............................................................65
INSTALLATION ....................................................65
Disassembly and Assembly ....................................66
DISASSEMBLY ....................................................66
ASSEMBLY ..........................................................66
INSIDE MIRROR .......................................................67
Removal and Installation .........................................67
REMOVAL ............................................................67
INSTALLATION ....................................................67

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NISSAN VERSA 2006 Workshop Service Repair Manual PRECAUTIONS
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PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EIS00

PRECAUTIONS
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PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EIS009DX
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WA RN ING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Procedures without Cowl Top CoverEIS009DY
When performing the procedure after removing cowl top cover, cover
the lower end of windshield.
Handling for Adhesive and PrimerEIS00947
Do not use an adhesive which is past its usable date. Shelf life of the adhesive is limited to six months
after the date of manufacture. Carefully adhere to the expiration or manufacture date printed on the box.
Keep primers and adhesive in a cool, dry place. Ideally, they should be stored in a refrigerator.
Open the seal of the primer and adhesive just before application. Discard the remainder after application.
Before application, be sure to shake the primer container to stir the contents. If any floating material is
found, do not use it.
If any primer or adhesive contacts the skin, wipe it off with gasoline or equivalent and wash the skin with
soap.
When using primer and adhesive, always observe the precautions in the instruction manual.
PIIB3706J

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NISSAN VERSA 2006 Workshop Service Repair Manual GW-4
PREPARATION
Revision: June 20062007 Versa
PREPARATIONPFP:00002
Commercial Service ToolsEIS00949
Tool name Description
Engine ear Locating the noise
Suction lifter Holding of door glass
SIIA0995E

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NISSAN VERSA 2006 Workshop Service Repair Manual SQUEAK AND RATTLE TROUBLE DIAGNOSES
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CUSTOMER INTERVIEW
Interview the custo

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CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to GW-9, "
Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.
The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).
If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
is concerned about. This can be accomplished by test driving the vehicle with the customer.
After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.
Squeak —(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard sur-
faces = higher pitch noise/softer surfaces = lower pitch noises/edge to surface = chirping.
Creak—(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity.
Rattle—(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
Knock —(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
Tick—(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.
Thump—(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.
Buzz—(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.
Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be very irritating to the customer.
Weather conditions, especially humidity and temperature, may have a great effect on noise level.
SBT 8 42

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NISSAN VERSA 2006 Workshop Service Repair Manual GW-6
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Revision: June 20062007 Versa
DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any addit

GW-6
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Revision: June 20062007 Versa
DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle “twist”.
5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on A/T model).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.
Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area.To help pinpoint the source of the noise, use a listening tool
(Chassis Ear: J-39570, Engine Ear: J-39565 and mechanic's stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:
removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fasteners can be bro-
ken or lost during the repair, resulting in the creation of new noise.
tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only
temporarily.
feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the
noise.
placing a piece of paper between components that you suspect are causing the noise.
looking for loose components and contact marks.
Refer to GW-7, "
Generic Squeak and Rattle Troubleshooting" .
REPAIR THE CAUSE
If the cause is a loose component, tighten the component securely.
If the cause is insufficient clearance between components:
–separate components by repositioning or loosening and retightening the component, if possible.
–insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or ure-
thane tape. A NISSAN Squeak and Rattle Kit (J-43980) is available through your authorized NISSAN
Parts Department.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
Always check with the Parts Department for the latest parts information.
The following materials are contained in the NISSAN Squeak and Rattle Kit (J-43980). Each item can be
ordered separately as needed.
URETHANE PADS [1.5 mm (0.059 in) thick]
Insulates connectors, harness, etc.
76268-9E005: 100×135 mm (3.94×5.31 in)/76884-71L01: 60×85 mm (2.36×3.35 in)/76884-71L02: 15×25
mm (0.59×0.98 in)
INSULATOR (Foam blocks)
Insulates components from contact. Can be used to fill space behind a panel.
73982-9E000: 45 mm (1.77 in) thick, 50×50 mm (1.97×1.97 in)/73982-50Y00: 10 mm (0.39 in) thick,
50×50 mm (1.97×1.97 in)
INSULATOR (Light foam block)

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NISSAN VERSA 2006 Workshop Service Repair Manual SQUEAK AND RATTLE TROUBLE DIAGNOSES
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FELT CLOTH TAPE
Used to insulate where mo

SQUEAK AND RATTLE TROUBLE DIAGNOSES
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FELT CLOTH TAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000: 15×25 mm (0.59×0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll. The following
materials not found in the kit can also be used to repair squeaks and rattles.
UHMW (TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used instead of UHMW tape that will be visible or not fit.
Note: Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingEIS009E0
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. The cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply-
ing felt cloth tape or silicone spray (in hard to reach areas). Urethane pads can be used to insulate wiring har-
ness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks from
the NISSAN Squeak and Rattle Kit (J-43980) to repair the noise.

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