2006 NISSAN VERSA Workshop Service Repair Manual

oil pressure ESP key automatic transmission inflation pressure coolant temperature

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NISSAN VERSA 2006 Workshop Service Repair Manual CO-24Revision: June 2006
SERVICE DATA AND SPECIFICATIONS (SDS)
2007 Versa

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NISSAN VERSA 2006 Workshop Service Repair Manual CVT-1
CVT
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CONTENTS
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Revision: June 20062007 Versa INDEX FOR DTC ........................................................ 6
Alphabetica

CVT-1
CVT
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CONTENTS
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SECTION CVT
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CVT
Revision: June 20062007 Versa INDEX FOR DTC ........................................................ 6
Alphabetical Index .................................................... 6
DTC No. Index ......................................................... 7
PRECAUTIONS .......................................................... 8
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 8
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 8
OPERATION PROCEDURE ................................. 8
Precautions for On Board Diagnostic (OBD) System
of CVT and Engine ................................................... 9
Service After Replacing TCM and Transaxle
Assembly .................................................................. 9
SERVICE AFTER REPLACING TCM AND
TRANSAXLE ASSEMBLY ..................................... 9
PATTERN A .......................................................... 9
PATTERN B .......................................................... 9
PATTERN C .........................................................11
Removal and Installation Procedure for CVT Unit
Connector ................................................................11
REMOVAL ............................................................11
INSTALLATION ................................................... 12
Precautions ............................................................ 13
Service Notice or Precautions ................................ 13
CVT FLUID COOLER SERVICE ......................... 13
OBD-II SELF-DIAGNOSIS .................................. 14
PREPARATION ......................................................... 15
Special Service Tools ............................................. 15
Commercial Service Tools ...................................... 15
CVT FLUID ............................................................... 16
Checking CVT Fluid ............................................... 16
FLUID LEVEL CHECK ........................................ 16
FLUID CONDITION CHECK ............................... 17
Changing CVT Fluid ............................................... 17
CVT Fluid Cooler Cleaning .................................... 18
CVT FLUID COOLER CLEANING PROCEDURE
... 18
CVT FLUID COOLER DIAGNOSIS PROCE-DURE .................................................................. 19
CVT FLUID COOLER INSPECTION PROCE-
DURE .................................................................. 20
CVT FLUID COOLER FINAL INSPECTION ........ 20
CVT SYSTEM ............................................................ 21
Cross-sectional View - RE0F08A ........................... 21
Control System ....................................................... 22
Hydraulic Control System ....................................... 23
TCM Function ......................................................... 24
CONTROL SYSTEM OUTLINE .......................... 24
CONTROL SYSTEM DIAGRAM ......................... 24
CAN Communication .............................................. 25
SYSTEM DESCRIPTION .................................... 25
Input/Output Signal of TCM .................................... 25
Line Pressure and Secondary Pressure Control .... 26
NORMAL CONTROL .......................................... 26
FEEDBACK CONTROL ...................................... 26
Shift Control ............................................................ 26
“D” POSITION ..................................................... 27
OVERDRIVE-OFF MODE ................................... 27
“L” POSITION ...................................................... 27
DOWNHILL ENGINE BRAKE CONTROL (AUTO
ENGINE BRAKE CONTROL) .............................. 27
ACCELERATION CONTROL .............................. 27
Lock-up and Select Control .................................... 28
TORQUE CONVERTER CLUTCH AND SELECT
CONTROL VALVE CONTROL ............................ 28
Control Valve .......................................................... 29
FUNCTION OF CONTROL VALVE ..................... 29
ON BOARD DIAGNOSTIC (OBD) SYSTEM ............ 30
Introduction ............................................................. 30
OBD-II Function for CVT System ........................... 30
One or Two Trip Detection Logic of OBD-II ............ 30
ONE TRIP DETECTION LOGIC ......................... 30
TWO TRIP DETECTION LOGIC ......................... 30
OBD-II Diagnostic Trouble Code (DTC) ................. 30
HOW TO READ DTC AND 1ST TRIP DTC ......... 30
HOW TO ERASE DTC ........................................ 31
HOW TO ERASE DTC (WITH CONSULT-II) ....... 32

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NISSAN VERSA 2006 Workshop Service Repair Manual CVT-2Revision: June 20062007 Versa HOW TO ERASE DTC (WITH GST) ................... 32
Malfunction Indicator Lamp (MIL) ........................... 33
DESCRIPTION ....................................

CVT-2Revision: June 20062007 Versa HOW TO ERASE DTC (WITH GST) ................... 32
Malfunction Indicator Lamp (MIL) ........................... 33
DESCRIPTION .................................................... 33
TROUBLE DIAGNOSIS ............................................ 34
DTC Inspection Priority Chart ................................. 34
Fail-safe .................................................................. 34
FAIL-SAFE FUNCTION ....................................... 34
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ...................................................... 35
INTRODUCTION ................................................. 35
WORK FLOW ...................................................... 36
DIAGNOSTIC WORKSHEET .............................. 37
CVT Electrical Parts Location ................................. 40
Circuit Diagram ....................................................... 42
Inspections before Trouble Diagnosis .................... 43
CVT FLUID CHECK ............................................ 43
STALL TEST ........................................................ 43
LINE PRESSURE TEST ...................................... 45
Road Test ............................................................... 46
DESCRIPTION .................................................... 46
CONSULT-II OPERATION PROCEDURE ........... 47
Check before Engine Is Started .............................. 49
Check at Idle ........................................................... 49
Cruise Test .............................................................. 50
Vehicle Speed When Shifting Gears ...................... 53
TCM Input/Output Signal Reference Values ........... 54
TCM TERMINAL CONNECTOR LAYOUT .......... 54
TCM INSPECTION TABLE .................................. 54
CONSULT-II Function (TRANSMISSION) .............. 57
FUNCTION .......................................................... 57
CONSULT-II REFERENCE VALUE ..................... 57
CONSULT-II SETTING PROCEDURE ................ 59
WORK SUPPORT MODE ................................... 59
SELF-DIAGNOSTIC RESULT MODE ................. 60
DATA MONITOR MODE ...................................... 64
CAN DIAGNOSTIC SUPPORT MONITOR
MODE .................................................................. 66
Diagnostic Procedure without CONSULT-II ............ 67
OBD-II SELF-DIAGNOSTIC PROCEDURE
(WITH GST) ......................................................... 67
DTC U1000 CAN COMMUNICATION LINE .............. 68
Description .............................................................. 68
On Board Diagnosis Logic ...................................... 68
Possible Cause ....................................................... 68
DTC Confirmation Procedure ................................. 68
WITH CONSULT-II .............................................. 68
WITH GST ........................................................... 68
Wiring Diagram — CVT — CAN ............................. 69
Diagnostic Procedure ............................................. 70
DTC U1010 TRANSMISSION CONTROL MODULE
(CAN) ......................................................................... 71
Description .............................................................. 71
On Board Diagnosis Logic ...................................... 71
Possible Cause ....................................................... 71
DTC Confirmation Procedure ................................. 71
WITH CONSULT-II .............................................. 71
WITH GST ........................................................... 71
Diagnostic Procedure ............................................. 71
DTC P0615 START SIGNAL CIRCUIT ..................... 72Description ..............................................................72
CONSULT-II Reference Value .................................72
On Board Diagnosis Logic ......................................72
Possible Cause .......................................................72
DTC Confirmation Procedure ..................................72
WITH CONSULT-II ...............................................72
Wiring Diagram — CVT — STSIG ..........................73
Diagnostic Procedure ..............................................74
DTC P0703 STOP LAMP SWITCH CIRCUIT ............76
Description ..............................................................76
CONSULT-II Reference Value .................................76
On Board Diagnosis Logic ......................................76
Possible Cause .......................................................76
DTC Confirmation Procedure ..................................76
WITH CONSULT-II ...............................................76
Diagnostic Procedure ..............................................77
DTC P0705 PARK/NEUTRAL POSITION SWITCH ...78
Description ..............................................................78
CONSULT-II Reference Value .................................78
On Board Diagnosis Logic ......................................78
Possible Cause .......................................................78
DTC Confirmation Procedure ..................................78
WITH CONSULT-II ...............................................79
WITH GST ...........................................................79
Wiring Diagram — CVT — PNP/SW .......................80
Diagnostic Procedure ..............................................82
Component Inspection ............................................84
PNP SWITCH ......................................................84
DTC P0710 CVT FLUID TEMPERATURE SENSOR
CIRCUIT ....................................................................85
Description ..............................................................85
CONSULT-II Reference Value .................................85
On Board Diagnosis Logic ......................................85
Possible Cause .......................................................85
DTC Confirmation Procedure ..................................85
WITH CONSULT-II ...............................................85
WITH GST ...........................................................85
Wiring Diagram — CVT — FTS ..............................86
Diagnostic Procedure ..............................................87
Component Inspection ............................................89
CVT FLUID TEMPERATURE SENSOR ..............89
DTC P0715 INPUT SPEED SENSOR CIRCUIT (PRI
SPEED SENSOR) .....................................................90
Description ..............................................................90
CONSULT-II Reference Value .................................90
On Board Diagnosis Logic ......................................90
Possible Cause .......................................................90
DTC Confirmation Procedure ..................................90
WITH CONSULT-II ...............................................90
WITH GST ...........................................................90
Wiring Diagram — CVT — PRSCVT ......................91
Diagnostic Procedure ..............................................92
DTC P0720 VEHICLE SPEED SENSOR CVT (SEC-
ONDARY SPEED SENSOR) .....................................95
Description ..............................................................95
CONSULT-II Reference Value .................................95
On Board Diagnosis Logic ......................................95
Possible Cause .......................................................95
DTC Confirmation Procedure ..................................95

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WITH GST ........................................................... 9

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WITH GST ........................................................... 95
Wiring Diagram — CVT — SESCVT ...................... 96
Diagnostic Procedure ............................................. 97
DTC P0725 ENGINE SPEED SIGNAL ................... 101
Description ........................................................... 101
CONSULT-II Reference Value .............................. 101
On Board Diagnosis Logic ................................... 101
Possible Cause .................................................... 101
DTC Confirmation Procedure ............................... 101
WITH CONSULT-II ............................................ 101
Diagnostic Procedure ........................................... 101
DTC P0730 BELT DAMAGE .................................. 103
Description ........................................................... 103
CONSULT-II Reference Value .............................. 103
On Board Diagnosis Logic ................................... 103
Possible Cause .................................................... 103
DTC Confirmation Procedure ............................... 103
WITH CONSULT-II ............................................ 103
Diagnostic Procedure ........................................... 104
DTC P0740 TORQUE CONVERTER CLUTCH
SOLENOID VALVE ................................................. 105
Description ........................................................... 105
CONSULT-II Reference Value .............................. 105
On Board Diagnosis Logic ................................... 105
Possible Cause .................................................... 105
DTC Confirmation Procedure ............................... 105
WITH CONSULT-II ............................................ 105
WITH GST ......................................................... 105
Wiring Diagram — CVT — TCV ........................... 106
Diagnostic Procedure ........................................... 107
Component Inspection ......................................... 109
TORQUE CONVERTER CLUTCH SOLENOID
VALVE ............................................................... 109
DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP) .. 110
Description ............................................................ 110
CONSULT-II Reference Value ............................... 110
On Board Diagnosis Logic .................................... 110
Possible Cause ..................................................... 110
DTC Confirmation Procedure ................................ 110
WITH CONSULT-II ............................................. 110
WITH GST .......................................................... 110
Diagnostic Procedure ........................................... . 111
DTC P0745 LINE PRESSURE SOLENOID VALVE .. 113
Description ............................................................ 113
CONSULT-II Reference Value ............................... 113
On Board Diagnosis Logic .................................... 113
Possible Cause ..................................................... 113
DTC Confirmation Procedure ................................ 113
WITH CONSULT-II ............................................. 113
WITH GST .......................................................... 113
Wiring Diagram — CVT — LPSV .......................... 114
Diagnostic Procedure ............................................ 115
Component Inspection .......................................... 117
PRESSURE CONTROL SOLENOID VALVE A
(LINE PRESSURE SOLENOID VALVE) ............ 117
DTC P0746 PRESSURE CONTROL SOLENOID A
PERFORMANCE (LINE PRESSURE SOLENOID
VALVE) ..................................................................... 118Description ............................................................118
CONSULT-II Reference Value ..............................118
On Board Diagnosis Logic ....................................118
Possible Cause .....................................................118
DTC Confirmation Procedure ...............................118
WITH CONSULT-II ............................................118
WITH GST .........................................................118
Diagnostic Procedure ...........................................119
DTC P0776 PRESSURE CONTROL SOLENOID B
PERFORMANCE (SEC PRESSURE SOLENOID
VALVE) ....................................................................121
Description ............................................................121
CONSULT-II Reference Value ..............................121
On Board Diagnosis Logic ....................................121
Possible Cause .....................................................121
DTC Confirmation Procedure ...............................121
WITH CONSULT-II ............................................121
WITH GST .........................................................121
Diagnostic Procedure ...........................................122
DTC P0778 PRESSURE CONTROL SOLENOID B
ELECTRICAL (SEC PRESSURE SOLENOID
VALVE) ....................................................................124
Description ............................................................124
CONSULT-II Reference Value ..............................124
On Board Diagnosis Logic ....................................124
Possible Cause .....................................................124
DTC Confirmation Procedure ...............................124
WITH CONSULT-II ............................................124
WITH GST .........................................................124
Wiring Diagram — CVT — SECPSV ....................125
Diagnostic Procedure ...........................................126
Component Inspection ..........................................128
PRESSURE CONTROL SOLENOID VALVE B
(SECONDARY PRESSURE SOLENOID VALVE)
.128
DTC P0840 TRANSMISSION FLUID PRESSURE
SENSOR A CIRCUIT (SEC PRESSURE SENSOR) .129
Description ............................................................129
CONSULT-II Reference Value ..............................129
On Board Diagnosis Logic ....................................129
Possible Cause .....................................................129
DTC Confirmation Procedure ...............................129
WITH CONSULT-II ............................................129
WITH GST .........................................................129
Wiring Diagram — CVT — SECPS ......................130
Diagnostic Procedure ...........................................131
DTC P0841 PRESSURE SENSOR FUNCTION .....134
Description ............................................................134
CONSULT-II Reference Value ..............................134
On Board Diagnosis Logic ....................................134
Possible Cause .....................................................134
DTC Confirmation Procedure ...............................134
WITH CONSULT-II ............................................134
Diagnostic Procedure ...........................................135
DTC P0845 TRANSMISSION FLUID PRESSURE
SENSOR B CIRCUIT (PRI PRESSURE SENSOR) .137
Description ............................................................137
CONSULT-II Reference Value ..............................137
On Board Diagnosis Logic ....................................137

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NISSAN VERSA 2006 Workshop Service Repair Manual CVT-4Revision: June 20062007 Versa Possible Cause .....................................................137
DTC Confirmation Procedure ...............................137
WITH CONSULT-II ............

CVT-4Revision: June 20062007 Versa Possible Cause .....................................................137
DTC Confirmation Procedure ...............................137
WITH CONSULT-II ............................................137
WITH GST .........................................................137
Wiring Diagram — CVT — PRIPS ........................138
Diagnostic Procedure ...........................................139
DTC P0868 SECONDARY PRESSURE DOWN .....142
Description ............................................................142
CONSULT-II Reference Value ..............................142
On Board Diagnosis Logic ....................................142
Possible Cause .....................................................142
DTC Confirmation Procedure ...............................142
WITH CONSULT-II ............................................142
Diagnostic Procedure ...........................................143
DTC P1701 TRANSMISSION CONTROL MODULE
(POWER SUPPLY) ..................................................145
Description ............................................................145
On Board Diagnosis Logic ....................................145
Possible Cause .....................................................145
DTC Confirmation Procedure ...............................145
WITH CONSULT-II ............................................145
Wiring Diagram — CVT — POWER .....................146
Diagnostic Procedure ...........................................147
DTC P1705 THROTTLE POSITION SENSOR .......150
Description ............................................................150
CONSULT-II Reference Value ..............................150
On Board Diagnosis Logic ....................................150
Possible Cause .....................................................150
DTC Confirmation Procedure ...............................150
WITH CONSULT-II ............................................150
Diagnostic Procedure ...........................................151
DTC P1722 ESTM VEHICLE SPEED SIGNAL .......152
Description ............................................................152
CONSULT-II Reference Value ..............................152
On Board Diagnosis Logic ....................................152
Possible Cause .....................................................152
DTC Confirmation Procedure ...............................152
WITH CONSULT-II ............................................152
Diagnostic Procedure ...........................................153
DTC P1723 CVT SPEED SENSOR FUNCTION .....154
Description ............................................................154
On Board Diagnosis Logic ....................................154
Possible Cause .....................................................154
DTC Confirmation Procedure ...............................154
WITH CONSULT-II ............................................154
Diagnostic Procedure ...........................................155
DTC P1726 ELECTRIC THROTTLE CONTROL
SYSTEM ..................................................................156
Description ............................................................156
On Board Diagnosis Logic ....................................156
Possible Cause .....................................................156
DTC Confirmation Procedure ...............................156
WITH CONSULT-II ............................................156
Diagnostic Procedure ...........................................157
DTC P1740 LOCK-UP SELECT SOLENOID VALVE
CIRCUIT ..................................................................158
Description ............................................................158
CONSULT-II Reference Value ..............................158
On Board Diagnosis Logic ....................................158Possible Cause ..................................................... 158
DTC Confirmation Procedure ................................ 158
WITH CONSULT-II ............................................. 158
WITH GST ......................................................... 158
Wiring Diagram — CVT — L/USSV ...................... 159
Diagnostic Procedure ............................................ 160
Component Inspection .......................................... 162
LOCK-UP SELECT SOLENOID VALVE ............ 162
DTC P1745 LINE PRESSURE CONTROL ............. 163
Description ............................................................ 163
On Board Diagnosis Logic .................................... 163
Possible Cause ..................................................... 163
DTC Confirmation Procedure ................................ 163
WITH CONSULT-II ............................................. 163
Diagnostic Procedure ............................................ 163
DTC P1777 STEP MOTOR - CIRCUIT .................... 164
Description ............................................................ 164
CONSULT-II Reference Value ............................... 164
On Board Diagnosis Logic .................................... 164
Possible Cause ..................................................... 164
DTC Confirmation Procedure ................................ 164
WITH CONSULT-II ............................................. 164
WITH GST ......................................................... 164
Wiring Diagram — CVT — STM ........................... 165
Diagnostic Procedure ............................................ 166
Component Inspection .......................................... 167
STEP MOTOR ................................................... 167
DTC P1778 STEP MOTOR - FUNCTION ................ 168
Description ............................................................ 168
CONSULT-II Reference Value ............................... 168
On Board Diagnosis Logic .................................... 168
Possible Cause ..................................................... 168
DTC Confirmation Procedure ................................ 168
WITH CONSULT-II ............................................. 168
WITH GST ......................................................... 169
Diagnostic Procedure ............................................ 169
OVERDRIVE CONTROL SWITCH .......................... 170
Description ............................................................ 170
CONSULT-II Reference Value ............................... 170
Wiring Diagram — CVT — ODSW ........................ 171
Diagnostic Procedure ............................................ 172
Component Inspection .......................................... 174
OVERDRIVE CONTROL SWITCH .................... 174
SHIFT POSITION INDICATOR CIRCUIT ................ 175
Description ............................................................ 175
CONSULT-II Reference Value ............................... 175
Diagnostic Procedure ............................................ 175
SHIFT POSITION INDICATOR SYMPTOM
CHART ............................................................... 175
TROUBLE DIAGNOSIS FOR SYMPTOMS ............ 176
Wiring Diagram — CVT — NONDTC ................... 176
O/D OFF Indicator Lamp Does Not Come On ...... 180
SYMPTOM: ........................................................ 180
DIAGNOSTIC PROCEDURE ............................. 180
Engine Cannot Be Started in “P” and “N” Position . 181
SYMPTOM: ........................................................ 181
DIAGNOSTIC PROCEDURE ............................. 181
In “P” Position, Vehicle Moves Forward or Backward
When Pushed ....................................................... 182

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DIAGNOSTIC PROCEDURE ............................ 182
In “N” Po

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Revision: June 20062007 Versa SYMPTOM: ....................................................... 182
DIAGNOSTIC PROCEDURE ............................ 182
In “N” Position, Vehicle Moves ............................. 182
SYMPTOM: ....................................................... 182
DIAGNOSTIC PROCEDURE ............................ 182
Large Shock “N” → “R” Position ........................... 183
SYMPTOM: ....................................................... 183
DIAGNOSTIC PROCEDURE ............................ 183
Vehicle Does Not Creep Backward in “R” Position . 184
SYMPTOM: ....................................................... 184
DIAGNOSTIC PROCEDURE ............................ 184
Vehicle Does Not Creep Forward in “D” or “L” Posi-
tion ....................................................................... 185
SYMPTOM: ....................................................... 185
DIAGNOSTIC PROCEDURE ............................ 185
Vehicle Speed Does Not Change in “L” Position .. 186
SYMPTOM: ....................................................... 186
DIAGNOSTIC PROCEDURE ............................ 186
Vehicle Speed Does Not Change in overdrive-off
mode .................................................................... 187
SYMPTOM: ....................................................... 187
DIAGNOSTIC PROCEDURE ............................ 187
Vehicle Speed Does Not Change in “D” Position . 188
SYMPTOM: ....................................................... 188
DIAGNOSTIC PROCEDURE ............................ 188
Vehicle Does Not Decelerate by Engine Brake .... 189
SYMPTOM: ....................................................... 189
DIAGNOSTIC PROCEDURE ............................ 189
TRANSMISSION CONTROL MODULE ................. 190
Removal and Installation ...................................... 190
COMPONENTS ................................................ 190
REMOVAL ......................................................... 190
INSTALLATION ................................................. 190
SHIFT CONTROL SYSTEM ................................... 191
Removal and Installation ...................................... 191
CONTROL DEVICE COMPONENTS ............... 191
CONTROL CABLE COMPONENTS ................. 192
REMOVAL ......................................................... 192
INSTALLATION ................................................. 194
Control Device Disassembly and Assembly ......... 194
DISASSEMBLY ................................................. 194ASSEMBLY .......................................................194
Selector Lever Knob Removal and Installation .....195
REMOVAL .........................................................195
INSTALLATION .................................................195
Adjustment of CVT Position ..................................195
Checking of CVT Position .....................................196
CVT SHIFT LOCK SYSTEM ...................................197
Description ............................................................197
Shift Lock System Electrical Parts Location .........197
Wiring Diagram — CVT — SHIFT ........................198
Diagnostic Procedure ...........................................199
KEY INTERLOCK CABLE ......................................202
Removal and Installation ......................................202
COMPONENTS .................................................202
REMOVAL .........................................................202
INSTALLATION .................................................203
AIR BREATHER HOSE ..........................................205
Removal and Installation ......................................205
REMOVAL .........................................................205
INSTALLATION .................................................205
DIFFERENTIAL SIDE OIL SEAL ............................206
Removal and Installation ......................................206
COMPONENTS .................................................206
REMOVAL .........................................................206
INSTALLATION .................................................206
TRANSAXLE ASSEMBLY ......................................207
Removal and Installation ......................................207
COMPONENTS .................................................207
REMOVAL .........................................................207
INSTALLATION .................................................208
SERVICE DATA AND SPECIFICATIONS (SDS) ....210
General Specifications ..........................................210
Vehicle Speed When Shifting Gears ....................210
Stall Speed ...........................................................210
Line Pressure .......................................................210
Solenoid Valves ....................................................210
CVT Fluid Temperature Sensor ............................211
Primary Speed Sensor .........................................211
Secondary Speed Sensor .....................................211
Removal and Installation ......................................211

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NISSAN VERSA 2006 Workshop Service Repair Manual CVT-6
INDEX FOR DTC
Revision: June 20062007 Versa
INDEX FOR DTCPFP:00024
Alphabetical Index UCS005XB
NOTE:
If DTC “U1000 CAN COMM CIRCUIT” is displayed with other DTCs, first perform the trouble d

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NISSAN VERSA 2006 Workshop Service Repair Manual INDEX FOR DTC
CVT-7
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Revision: June 20062007 Versa
DTC No. Index UCS005XC
NOTE:
If DTC “U1000 CAN COMM CIRCUIT” is displayed with other DTCs, first perform the trouble di

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