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AT-364
ASSEMBLY
Revision: June 20062007 Versa
14. Install low one-way clutch to front planetary carrier by turning it
in the direction of unlock.
15. Check that low one-way clutch rotates counterclockwise around
front planetary carrier. Then try to turn it clockwise and check
that it is locked.
16. Install front planetary carrier (2) and low one-way clutch (1) as a
set into transaxle case.
17. Install snap ring into transaxle case using a flat-bladed screw-
driver.
18. Install needle bearing (1) on front sun gear (2).
CAUTION:
Be careful with the direction of needle bearing (1).
19. Install front sun gear on front planetary carrier.
SAT0 4 8D
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20. Install needle bearing on front sun gear.
CAUTION:
Be careful with the direction of needle bearing.
21. Install high clutch hub on front sun gear.
22. Install needle bearing on high clutch hub.
CAUTION:
Be careful with the direction of needle bearing.
23. Remove paper rolled around input shaft assembly (high clutch
drum).
24. Install input shaft assembly (high clutch assembly) (1).
CAUTION:
Align teeth of high clutch drive plates before installing.
25. Install reverse clutch assembly.
CAUTION:
Align teeth of reverse clutch drive plates before installing.
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AT-366
ASSEMBLY
Revision: June 20062007 Versa
Adjustment (2)UCS005W J
When any parts listed below are replaced, adjust total end play and reverse clutch end play.
TOTAL END PLAY
Measure clearance between reverse clutch drum and needle
bearing for oil pump cover.
Select proper thickness of bearing race so that end play is within
specifications.
1. Measure dimensions “K” and “L”, and then calculate dimension
“J”.
a. Measure dimension “K”.
Part name Total end play Reverse clutch end play
Transaxle case
Overrun clutch hub
Rear internal gear
Rear planetary carrier
Rear sun gear
Front planetary carrier
Front sun gear
High clutch hub
Input shaft assembly (high clutch drum)
Oil pump cover
Reverse clutch drum —
SCIA3661E
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b. Measure dimension “L”.
c. Calculate dimension “J”.
2. Measure dimension “M”.
a. Place bearing race and needle bearing on oil pump assembly.
b. Measure dimension “M”.
c. Measure thickness of straightedge “t”.
3. Adjust total end play “T
1 ”.
Select proper thickness of bearing race so that total end play
is within specifications. Refer to “Parts Information” for bear-
ing race selection.“J”: Distance between oil pump fitting surface of
transaxle case and needle bearing mating sur-
face of input shaft assembly (high clutch
drum).
J = K – L
SCIA3664E
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“M”: Distance between transaxle case fitting sur-
face of oil pump cover and needle bearing on
oil pump cover.
“M
1 ”: Indication of gauge
SAT3 7 9D
M = M1 – t
T
1 = J – M
Total end play “T
1 ”:
Refer to AT-383, "
To ta l E n d P l a y" .
SAT4 4 3D
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AT-368
ASSEMBLY
Revision: June 20062007 Versa
REVERSE CLUTCH END PLAY
Measure clearance between oil pump cover and thrust washer
for reverse clutch drum.
Select proper thickness of thrust washer so that end play is
within specification.
1. Measure dimensions “O” and “P”, and then calculate dimension
“N”.
a. Place thrust washer on reverse clutch drum.
b. Measure dimension “O”.
c. Measure dimension “P”.
d. Calculate dimension “N”.
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“N”: Distance between oil pump fitting surface of
transaxle case and thrust washer on reverse
clutch drum.
N = O – P
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2. Measure dimensions “R” and “S”, and then calculate dimension
“Q”.
a. Measure dimension “R”.
b. Measure dimension “S”.
c. Calculate dimension “Q”.
3. Adjust reverse clutch end play “T
2 ”.
Select proper thickness of thrust washer so that reverse clutch end play is within specifications. Refer
to “Parts Information” for thrust washer selection.
Assembly (3)UCS005WK
1. Remove reverse clutch assembly.
2. Install needle bearing on input shaft assembly (high clutch
drum).
CAUTION:
Be careful with the direction of needle bearing.
3. Install reverse clutch assembly.
CAUTION:
Align teeth of reverse clutch drive plates before installing.
SAT3 8 4D
SAT3 8 5D
“Q”: Distance between transaxle case fitting sur-
face and thrust washer mating surface.
Q = R – S
SAT3 8 6D
T2 = N – Q
Reverse clutch end play:
Refer to AT-383, "
Reverse Clutch End Play" .
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AT-370
ASSEMBLY
Revision: June 20062007 Versa
4. Install anchor end pin (2) and lock nut (1) on transaxle case.
5. Place brake band on outside of reverse clutch drum.
6. Tighten anchor end pin just enough so that brake band is evenly
fitted on reverse clutch drum.
7. Install bearing race selected in total end play adjustment step on
oil pump cover.
8. Install thrust washer selected in reverse clutch end play adjust-
ment step on oil pump cover.
9. Install O-ring to oil pump assembly.
CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
10. Install oil pump assembly (1) on transaxle case.
11. Tighten oil pump fitting bolts to the specified torque. Refer to AT-
257, "Components" .
12. Install O-ring to input shaft assembly (high clutch drum).
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13. Adjust brake band.
a. Tighten anchor end pin to the specified torque.
b. Back off anchor end pin two and a half turns.
c. Tighten lock nut while holding anchor end pin. Refer to AT-257,
"Components" .
14. Apply compressed air into oil holes of transaxle case and check
operation of brake band.
15. Install final drive assembly on transaxle case.:4.9 N·m (0.50 kg-m, 43 in-lb)
SAT3 9 4D
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