2006 NISSAN VERSA brakes

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QUICK REFERENCE INDEX
AGENERAL INFORMATIONGIGeneral Information
BENGINEEMEngine Mechanical
LUEngine Lubrication System
COEngine Cooling System
ECEngine Control System
FLFuel System
EXExhaust System
ACCAccelerator Control System
CTRANSMISSION/
TRANSAXLECLClutch System
MTManual Transaxle
ATAutomatic Transaxle
CVTCVT
DDRIVELINE/AXLEFAXFront Axle
RAXRear Axle
ESUSPENSIONFSUFront Suspension
RSURear Suspension
WTRoad Wheels & Tires
FBRAKESBRBrake System
PBParking Brake System
BRCBrake Control System
GSTEERINGPSPower Steering System
STCSteering Control System
HRESTRAINTSSBSeat Belts
SRSSupplemental Restraint System (SRS)
IBODYBLBody, Lock & Security System
GWGlasses, Window System & Mirrors
RFRoof
EIExterior & Interior
IPInstrument Panel
SESeat
JAIR CONDITIONERMTCManual Air Conditioner
KELECTRICALSCStarting & Charging System
LTLighting System
DIDriver Information System
WWWiper, Washer & Horn
BCSBody Control System
LANLAN System
AVAudio Visual, Navigation & Telephone System
ACSAuto Cruise Control System
PGPower Supply, Ground & Circuit Elements
LMAINTENANCEMAMaintenance
MINDEXIDXAlphabetical Index
Edition: June 2006
Revision: June 2006
Publication No. SM7E-1C11U0
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© 2006 NISSAN NORTH AMERICA, INC.
All rights reserved. No part of this Service Manual may be reproduced or stored in a retrieval system, or transmitted in any
form, or by any means, electronic, mechanical, photo-copying, recording or otherwise, without the prior written permission
of Nissan North America Inc.
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AT-4Revision: June 20062007 Versa Stall Speed ...........................................................378
Line Pressure .......................................................378
Adjusting shims, Needle Bearings, Thrust Washers
and Snap Rings ....................................................379
Control Valves .......................................................380
Accumulator ..........................................................380
Clutches and Brakes ............................................380
Final Drive ............................................................382
Planetary Carrier ...................................................382
Oil Pump ...............................................................382
Input Shaft ............................................................382
Reduction Pinion Gear .........................................382
Band Servo ...........................................................382Output Shaft .......................................................... 382
Bearing Retainer ................................................... 383
Total End Play ....................................................... 383
Reverse Clutch End Play ...................................... 383
Removal and Installation ....................................... 383
Shift Solenoid Valves ............................................ 383
Solenoid Valves .................................................... 383
A/T Fluid Temperature Sensor .............................. 383
Revolution Sensor ................................................. 383
Dropping Resistor ................................................. 383
Turbine Revolution Sensor (Power Train Revolution
Sensor) ................................................................. 383

TROUBLE DIAGNOSIS
AT-47
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Revision: June 20062007 Versa
DIAGNOSTIC WORKSHEET
Information from Customer
KEY POINTS

WHAT..... Vehicle & A/T model

WHEN..... Date, Frequencies

WHERE..... Road conditions

HOW..... Operating conditions, Symptoms
Diagnostic Worksheet Chart
Customer name MR./MS Model & Year VIN
Trans. model Engine Mileage
Incident Date Manuf. Date In Service Date
Frequency❏ Continuous❏ Intermittent ( times a day)
Symptoms❏ Vehicle does not move. (❏ Any position❏ Particular position)
❏ No up-shift (❏ 1st → 2nd❏ 2nd → 3rd❏ 3rd → 4th)
❏ No down-shift (❏ 4th → 3rd❏ 3rd → 2nd❏ 2nd → 1st)
❏ Lock-up malfunction
❏ Shift point too high or too low.
❏ Shift shock or slip (❏ N → D❏ Lock-up❏ Any drive position)
❏ Noise or vibration
❏ No kick down
❏ No pattern select
❏ Others
()
1.❏ Read the Fail-safe and listen to customer complaints.AT-4 3,
AT-4 7
2.❏ Check A/T fluidAT-1 6
❏ Leakage (Follow specified procedure)
❏ Fluid condition
❏ Fluid level
3.❏ Perform “STALL TEST” and “LINE PRESSURE TEST”.AT-5 3
,
AT-5 6
❏ “STALL TEST” — Mark possible damaged components/others.
❏ Torque converter one-way clutch
❏ Reverse clutch
❏ Forward clutch
❏ Overrun clutch
❏ Forward one-way clutch❏ Low & reverse brake
❏ Low one-way clutch
❏ Engine
❏ Line pressure is low
❏ Clutches and brakes except high clutch and
brake band are OK
❏ “LINE PRESSURE TEST” — Suspected parts:

AT-72
TROUBLE DIAGNOSIS
Revision: June 20062007 Versa
Slips/Will Not EngageVehicle will not run in
“R” position (but runs
in “D”, “2” and “1”
positions). Clutch
slips.
Very poor accelera-
tion.ON vehicle1. Control cable adjustmentAT- 2 3 3
2. Stall testAT- 5 3
3. Line pressure testAT- 5 6
4. Line pressure solenoid valveAT- 1 4 5
5. Control valve assemblyAT- 2 4 2
OFF vehicle6. Reverse clutchAT- 3 0 9
7. High clutchAT- 3 1 4
8. Forward clutchAT- 3 2 0
9. Overrun clutchAT- 3 2 0
10. Low & reverse brakeAT- 3 2 7
Vehicle will not run in
“D” and “2” positions
(but runs in “1” and
“R” positions).ON vehicle 1. Control cable adjustmentAT- 2 3 3
OFF vehicle 2. Low one-way clutchAT- 2 6 8
Vehicle will not run in
“D”, “1”, “2” positions
(but runs in R posi-
tion). Clutch slips.
Very poor accelera-
tion.ON vehicle1. A/T fluid levelAT- 1 6
2. Stall testAT- 5 3
3. Line pressure testAT- 5 6
4. Line pressure solenoid valveAT- 1 4 5
5. Control valve assemblyAT- 2 4 2
6. Accumulator N-DAT- 2 4 2
OFF vehicle7. Reverse clutchAT- 3 0 9
8. High clutchAT- 3 1 4
9. Forward clutchAT- 3 2 0
10. Forward one-way clutchAT- 3 3 2
11. Low one-way clutchAT- 2 6 8
Clutches or brakes
slip somewhat in
starting.ON vehicle1. A/T fluid levelAT- 1 6
2. Control cable adjustmentAT- 2 3 3
3. Accelerator pedal position sensorEC-532
4. Line pressure testAT- 5 6
5. Line pressure solenoid valveAT- 1 4 5
6. Control valve assemblyAT- 2 4 2
7. Accumulator N-DAT- 2 4 2
OFF vehicle8. Forward clutchAT- 3 2 0
9. Reverse clutchAT- 3 0 9
10. Low & reverse brakeAT- 3 2 7
11 . O il p u m pAT- 2 8 9
12. Torque converterAT- 2 6 8
Items Symptom Condition Diagnostic item Reference page

AT-380
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: June 20062007 Versa
Control ValvesUCS005WR
CONTROL VALVE SPRINGS
Unit: mm (in)
AccumulatorUCS005WS
RETURN SPRINGS
Unit: mm (in)
Unit: mm (in)
O-RINGS
Unit: mm (in)
Clutches and BrakesUCS005WT
REVERSE CLUTCH
Location spring designation Free length (l) Outer diameter (D)
Upper bodyL14 Pilot valve spring 38.98 (1.5346) 8.9 (0.350)
L151–2 accumulator valve spring 20.5 (0.807) 6.95 (0.2736)
1–2 accumulator piston spring 55.66 (2.1913) 19.5 (0.768)
L16 1st reducing valve spring 27.0 (1.063) 7.0 (0.276)
L17 3–2 timing valve spring 23.0 (0.906) 6.65 (0.2618)
L18 Overrun clutch reducing valve spring 37.5 (1.476) 7.0 (0.276)
L19 Torque converter relief valve spring 33.3 (1.311) 9.0 (0.354)
L20 Torque converter clutch control valve spring 53.01 (2.0870) 6.5 (0.256)
L21 Cooler check valve spring 28.04 (1.1039) 7.15 (0.2815)
Lower bodyL3 Pressure regulator valve spring 45.0 (1.772) 15.0 (0.591)
L4 Overrun clutch control valve spring 21.7 (0.854) 7.0 (0.276)
L5 Accumulator control valve spring 22.0 (0.866) 6.5 (0.256)
L6 Shift valve A spring 21.7 (0.854) 7.0 (0.276)
L7 Shuttle valve spring 51.0 (2.008) 5.65 (0.2224)
L12 Shift valve B spring 21.7 (0.854) 7.0 (0.276)
L13Pressure modifier valve spring 32.0 (1.260) 6.9 (0.272)
Pressure modifier piston spring 30.5 (1.201) 9.8 (0.386)
— Line pressure relief valve spring 17.02 (0.6701) 8.0 (0.315)
— Torque converter pressure holding spring 9.0 (0.354) 7.3 (0.287)
Location Free length (L1 )
Servo release accumulator 62.8 (2.472)
Location Length (L2 )
N-D accumulator46.5 (1.831)
Location Inner diameter (Small) Inner diameter (Large)
Servo release accumulator 26.9 (1.059) 44.2 (1.740)
N-D accumulator 34.6 (1.362) 39.4 (1.551)
Number of drive plates2
Number of driven plates2
Drive plate thickness [mm (in)]Standard 2.0 (0.079)
Allowable limit 1.8 (0.071)
Driven plate thickness [mm (in)] Standard 2.0 (0.079)
Clearance [mm (in)]Standard 0.5 - 0.8 (0.020 - 0.031)
Allowable limit 1.2 (0.047)

BR-1
BRAKE SYSTEM
F BRAKES
CONTENTS
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SECTION BR
A
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BR
Revision: June 20062007 Versa PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for Brake System .................................. 3
PREPARATION ........................................................... 4
Commercial Service Tools ........................................ 4
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 5
NVH Troubleshooting Chart ..................................... 5
BRAKE PEDAL .......................................................... 6
Inspection and Adjustment ....................................... 6
PLAY AND CLEARANCE BETWEEN BRAKE
PEDAL AND FLOOR PANEL WITH PEDAL
DEPRESSED ........................................................ 6
ADJUSTMENT ...................................................... 7
Removal and Installation .......................................... 7
COMPONENTS .................................................... 7
REMOVAL ............................................................. 8
INSPECTION AFTER REMOVAL ......................... 8
INSTALLATION ..................................................... 8
BRAKE FLUID ............................................................ 9
On-board Inspection ................................................. 9
CHECKING BRAKE FLUID LEVEL ...................... 9
Drain and Refill ......................................................... 9
Bleeding Brake System .......................................... 10
BRAKE TUBE AND HOSE ........................................11
Hydraulic Circuit ......................................................11
Front Brake Tube and Hose ................................... 12
REMOVAL ........................................................... 12
INSTALLATION ................................................... 12
Rear Brake Tube and Hose .................................... 12
REMOVAL ........................................................... 12
INSTALLATION ................................................... 12
Inspection After Installation .................................... 12
BRAKE MASTER CYLINDER .................................. 14
On-Board Inspection .............................................. 14
LEAK INSPECTION ............................................ 14
Removal and Installation ........................................ 14
REMOVAL ........................................................... 14INSTALLATION ................................................... 14
Disassembly and Assembly .................................... 15
COMPONENTS ................................................... 15
DISASSEMBLY ................................................... 15
INSPECTION AFTER DISASSEMBLY ................ 16
ASSEMBLY ......................................................... 16
BRAKE BOOSTER ................................................... 19
On-board Inspection ............................................... 19
OPERATING CHECK .......................................... 19
AIRTIGHT CHECK .............................................. 19
Removal and Installation ........................................ 20
COMPONENTS ................................................... 20
REMOVAL ........................................................... 20
INSTALLATION ................................................... 21
VACUUM LINES ....................................................... 22
Component ............................................................. 22
Removal and Installation ........................................ 22
Inspection ............................................................... 22
VISUAL INSPECTION ......................................... 22
CHECK VALVE INSPECTION ............................. 23
FRONT DISC BRAKE ............................................... 24
On-board Inspection ............................................... 24
PAD WEAR INSPECTION ................................... 24
Components ........................................................... 24
Removal and Installation of Brake Pad .................. 25
REMOVAL ........................................................... 25
INSTALLATION ................................................... 25
Removal and Installation of Brake Caliper Assembly
... 26
REMOVAL ........................................................... 26
INSTALLATION ................................................... 26
Disassembly and Assembly of Brake Caliper
Assembly ................................................................ 26
DISASSEMBLY ................................................... 26
INSPECTION AFTER DISASSEMBLY ................ 27
ASSEMBLY ......................................................... 27
DISC ROTOR INSPECTION ............................... 28
Brake Burnishing Procedure ................................... 29
REAR DRUM BRAKE ............................................... 30
Components ........................................................... 30

BRC-1
BRAKE CONTROL SYSTEM
F BRAKES
CONTENTS
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SECTION BRC
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BRC
Revision: June 20062007 VersaABS
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
Precautions for Brake System .................................. 2
Precautions When Using CONSULT-II ..................... 2
CHECK POINTS FOR USING CONSULT-II ......... 2
Precautions for Brake Control .................................. 3
Precautions for CAN System ................................... 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
SYSTEM DESCRIPTION ............................................ 5
System Components ................................................ 5
ABS Function ........................................................... 5
EBD Function ........................................................... 5
Fail-Safe Function .................................................... 6
ABS/EBD SYSTEM ............................................... 6
Hydraulic Circuit Diagram ........................................ 6
CAN COMMUNICATION ............................................ 7
System Description .................................................. 7
TROUBLE DIAGNOSIS .............................................. 8
How to Perform Trouble Diagnoses for Quick and
Accurate Repair ....................................................... 8
INTRODUCTION ................................................... 8
WORK FLOW ........................................................ 9
CLARIFY CONCERN .......................................... 10
EXAMPLE OF DIAGNOSIS SHEET ................... 10
Component Parts and Harness Connector Location ....11
Schematic .............................................................. 12
Wiring Diagram — ABS — ..................................... 13
Basic Inspection ..................................................... 17
BRAKE FLUID LEVEL, FLUID LEAK, AND
BRAKE PAD INSPECTION ................................. 17
POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION ............................. 17
ABS WARNING LAMP INSPECTION ................. 17
Warning Lamp and Indicator Timing ....................... 18
Control Unit Input/Output Signal Standard ............. 18
REFERENCE VALUE FROM CONSULT-II ......... 18
CONSULT-II Function (ABS) .................................. 20
CONSULT-II START PROCEDURE .................... 20
SELF-DIAGNOSIS .............................................. 20
DATA MONITOR ................................................. 22
ACTIVE TEST ..................................................... 24
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS ........................................................................ 25
Wheel Sensor System ............................................ 25
ABS Control Unit Inspection ................................... 26
Solenoid Valve System Inspection ......................... 27
Actuator Motor, Motor Relay, and Circuit Inspection ... 28
ABS Control Unit Power and Ground Systems
Inspection ............................................................... 29
CAN Communication System Inspection ................ 29
TROUBLE DIAGNOSES FOR SYMPTOMS ............ 30
ABS Works Frequently ........................................... 30
Unexpected Pedal Action ....................................... 31
Long Stopping Distance .......................................... 32
ABS Does Not Work ............................................... 32
Pedal Vibration or ABS Operation Noise ................ 32
WHEEL SENSORS ................................................... 33
Removal and Installation ........................................ 33
REMOVAL ........................................................... 33
INSTALLATION ................................................... 33
SENSOR ROTOR ..................................................... 35
Removal and Installation ........................................ 35
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) ... 36
Removal and Installation ........................................ 36
REMOVAL ........................................................... 36
INSTALLATION ................................................... 37

CO-6Revision: June 2006
OVERHEATING CAUSE ANALYSIS
2007 Versa
Except cool-
ing system
parts mal-
function— Overload on engineAbusive drivingHigh engine rpm under no
load
Driving in low gear for
extended time
Driving at extremely high
speed
Power train system mal-
function
— Installed improper size
wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air
flowBlocked bumper —
Installed front bumper fas-
cia cover
— Blocked radiator grille
Mud contamination or
paper clogging
Blocked radiator
—
Blocked air flow Blocked condenser
Installed large fog lamp Symptom Check items