2006 NISSAN VERSA Workshop Service Repair Manual

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Page 25 of 2896

NISSAN VERSA 2006 Workshop Service Repair Manual AT-12
PREPARATION
Revision: June 20062007 Versa
KV31103200
(J-39186)
Clutch spring compressorRemoving and installing clutch spring retainer as-
sembly
Removing and installing cancel cover
a: 179 mm

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NISSAN VERSA 2006 Workshop Service Repair Manual PREPARATION
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Revision: June 20062007 Versa
ST37830000
( — )
DriftInstalling idler gear bearing outer race
a: 61.9 mm (2.437 in) dia.
b: 39 mm (1.54 in) dia

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NISSAN VERSA 2006 Workshop Service Repair Manual AT-14
PREPARATION
Revision: June 20062007 Versa
Commercial Service Tools UCS005M 7
ST30633000
( — )
DriftInstalling differential side bearing outer races
a: 67 mm (2.48 in) dia.
b: 49 mm

Page 28 of 2896

NISSAN VERSA 2006 Workshop Service Repair Manual PREPARATION
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DriftInstalling differential side bearings
a: 45 mm (1.77 in) dia.
b: 41 mm (1.61 in) dia.
Pin punch Aligning groove of manua

Page 29 of 2896

NISSAN VERSA 2006 Workshop Service Repair Manual AT-16
A/T FLUID
Revision: June 20062007 Versa
A/T FLUIDPFP:KLE40
Checking A/T FluidUCS005M 8
1. Warm up engine.
2. Check for A/T fluid leakage.
3. Before driving, A/T fluid level can be checked at A/T

Page 30 of 2896

NISSAN VERSA 2006 Workshop Service Repair Manual A/T FLUID
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Changing A/T FluidUCS005M9
1. Warm up A/T fluid.
2. Stop engine.
3. Drain A/T fluid by removing the drain plug. Reinstall the dr

A/T FLUID
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Changing A/T FluidUCS005M9
1. Warm up A/T fluid.
2. Stop engine.
3. Drain A/T fluid by removing the drain plug. Reinstall the drain plug to the specified torque.
CAUTION:
Do not reuse drain plug gasket.
4. Refill the transaxle with new specified A/T fluid through the A/T fluid charging pipe. Always refill the tran-
saxle with the same volume of A/T fluid that was drained out.
5. Run engine at idle speed for 5 minutes.
6. Check A/T fluid level and condition. Refer to AT- 1 6 , "
Checking A/T Fluid" .
A/T Fluid Cooler CleaningUCS006KH
Whenever the A/T is repaired, overhauled, or replaced, the A/T fluid cooler mounted in the radiator must be
inspected and cleaned.
Metal debris and friction material, if present, can become trapped in the A/T fluid cooler. This debris can con-
taminate the newly serviced A/T or, in severe cases, can block or restrict the flow of A/T fluid. In either case,
malfunction of the newly serviced A/T may result.
Debris, if present, may build up as A/T fluid enters the cooler inlet. It will be necessary to back flush the cooler
through the cooler outlet in order to flush out any built up debris.
A/T FLUID COOLER CLEANING PROCEDURE
1. Identify the A/T inlet and outlet fluid cooler hoses.
2. Position an oil pan under the A/T inlet and outlet fluid cooler
hoses.
3. Disconnect the A/T fluid cooler inlet and outlet rubber hoses
from the steel cooler tubes or bypass valve.
NOTE:
Replace the cooler hoses if rubber material from the hose
remains on the tube fitting.
4. Allow any A/T fluid that remains in the cooler hoses to drain into
the oil pan.
5. Insert the extension adapter hose of a can of Transmission
Cooler Cleaner (Nissan P/N 999MP-AM006) into the cooler out-
let hose.
CAUTION:
Wear safety glasses and rubber gloves when spraying
the Transmission Cooler Cleaner.
Spray Transmission Cooler Cleaner only with adequate
ventilation.
Avoid contact with eyes and skin.
Do not breath vapors or spray mist.
6. Hold the hose and can as high as possible and spray Transmis-
sion Cooler Cleaner in a continuous stream into the cooler outlet hose until A/T fluid flows out of the cooler
inlet hose for 5 seconds. Drain plug: Refer to AT- 2 5 7 , "
Components" .
Fluid grade and capacity: Refer to MA-11, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
SCIA5628E
SCIA5629E

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NISSAN VERSA 2006 Workshop Service Repair Manual AT-18
A/T FLUID
Revision: June 20062007 Versa
7. Insert the tip of an air gun into the end of the cooler outlet hose.
8. Wrap a shop rag around the air gun tip and end of cooler outlet
hose.
9. Blow c

AT-18
A/T FLUID
Revision: June 20062007 Versa
7. Insert the tip of an air gun into the end of the cooler outlet hose.
8. Wrap a shop rag around the air gun tip and end of cooler outlet
hose.
9. Blow compressed air regulated to 5 - 9 kg/cm
2 (70 - 130 psi) through the cooler outlet hose for 10 sec-
onds to force out any remaining A/T fluid.
10. Repeat steps 5 through 9 three additional times.
11. Position an oil pan under the banjo bolts that connect the A/T fluid cooler steel lines to the A/T.
12. Remove the banjo bolts.
13. Flush each steel line from the cooler side back toward the A/T by spraying Transmission Cooler Cleaner
in a continuous stream for 5 seconds.
14. Blow compressed air regulated to 5 - 9 kg/cm
2 (70 - 130 psi) through each steel line from the cooler side
back toward the A/T for 10 seconds to force out any remaining A/T fluid.
15. Ensure all debris is removed from the steel cooler lines.
16. Ensure all debris is removed from the banjo bolts and fittings.
17. Perform AT-18, "
A/T FLUID COOLER DIAGNOSIS PROCEDURE" .
A/T FLUID COOLER DIAGNOSIS PROCEDURE
NOTE:
Insufficient cleaning of the cooler inlet hose exterior may lead to inaccurate debris identification.
1. Position an oil pan under the A/T inlet and outlet cooler hoses.
2. Clean the exterior and tip of the cooler inlet hose.
3. Insert the extension adapter hose of a can of Transmission
Cooler Cleaner (Nissan P/N 999MP-AM006) into the cooler out-
let hose.
CAUTION:
Wear safety glasses and rubber gloves when spraying
the Transmission Cooler Cleaner.
Spray Transmission Cooler Cleaner only with adequate
ventilation.
Avoid contact with eyes and skin.
Do not breath vapors or spray mist.
4. Hold the hose and can as high as possible and spray Transmis-
sion Cooler Cleaner in a continuous stream into the cooler outlet hose until A/T fluid flows out of the cooler
inlet hose for 5 seconds.
5. Tie a common white, basket-type coffee filter to the end of the
cooler inlet hose.
SCIA5630E
SCIA5629E
SCIA5631E

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NISSAN VERSA 2006 Workshop Service Repair Manual A/T FLUID
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6. Insert the tip of an air gun into the end of the cooler outlet hose.
7. Wrap a shop rag around the air gun tip and end of coo

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