Page 289 of 2896
AT-276
DISASSEMBLY
Revision: June 20062007 Versa
c. Check brake band facing for damage, cracks, wear or burns.
31. Remove input shaft assembly (high clutch assembly) and reverse clutch assembly according to the follow-
ing procedures.
a. Remove input shaft assembly (high clutch assembly) (1) with
reverse clutch assembly (2).
b. Remove input shaft assembly (high clutch assembly) (1) from
reverse clutch assembly (2).
c. Remove needle bearing (1) from input shaft assembly (high
clutch drum) (2).
Inspect needle bearing (1) and input shaft assembly (high
clutch drum) (2), and replace if damaged or worn.
SAT0 4 0D
SCIA6038J
SCIA6958E
SCIA6959E
Page 290 of 2896
DISASSEMBLY
AT-277
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: June 20062007 Versa
32. Remove needle bearing from high clutch hub.
Inspect needle bearing, and replace if damaged or worn.
33. Remove high clutch hub from front sun gear.
Inspect high clutch hub, and replace if damaged or worn.
34. Remove needle bearing from front sun gear.
Inspect needle bearing, and replace if damaged or worn.
35. Remove front sun gear from front planetary carrier.
36. Remove needle bearing (1) from front sun gear (2).
Inspect needle bearing (1) and front sun gear (2), and
replace if damaged or worn.
SAT3 7 1D
SAT3 7 0D
SAT3 6 9D
SAT3 6 8D
SCIA6960E
Page 291 of 2896
AT-278
DISASSEMBLY
Revision: June 20062007 Versa
37. Remove front planetary carrier and low one-way clutch according to the following procedures.
a. Remove snap ring using a flat-bladed screwdriver.
b. Remove low one-way clutch (1) and front planetary carrier (2) as
a set from transaxle case.
c. Check that low one-way clutch rotates counter-clockwise around
front planetary carrier. Then try to turn it clockwise and check
that it is locked.
Replace low one-way clutch if necessary.
d. Remove low one-way clutch from front planetary carrier by turn-
ing it in the direction of unlock.
Inspect low one-way clutch, and replace if damaged or
worn.
e. Remove needle bearing (1) from front planetary carrier (2).
Inspect needle bearing (1) and front planetary carrier (2),
and replace if damaged or worn.
SCIA3633E
SCIA5896J
SAT0 4 8D
SCIA6047J
Page 292 of 2896
DISASSEMBLY
AT-279
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: June 20062007 Versa
f. Check clearance between pinion washer and front planetary
carrier using feeler gauge.
Replace front planetary carrier if the clearance exceeds
allowable limit.
38. Remove rear planetary carrier and rear sun gear according to the following procedures.
a. Remove rear planetary carrier (with rear sun gear) from tran-
saxle case.
b. Remove rear sun gear from rear planetary carrier.
Inspect rear sun gear, and replace if damaged or worn.
c. Remove needle bearing (1) from rear planetary carrier (2).
Inspect needle bearing (1) and rear planetary carrier (2),
and replace if damaged or worn. Standard clearance and allowable limit:
Refer to AT-382, "
Planetary Carrier" .
SAT0 5 0D
SAT0 5 1D
SAT0 5 2D
SCIA5927J
Page 293 of 2896
AT-280
DISASSEMBLY
Revision: June 20062007 Versa
d. Check clearance between pinion washer and rear planetary car-
rier using feeler gauge.
Replace rear planetary carrier if the clearance exceeds
allowable limit.
39. Remove rear internal gear (1) and forward clutch hub (2) as a
set from forward clutch drum.
40. Remove needle bearing (1) from rear internal gear (2).
Inspect needle bearing (1), and replace if damaged or
worn.
41. Remove overrun clutch hub (1) from forward clutch drum.
42. Remove thrust washer (1) from overrun clutch hub (2).
Inspect thrust washer (1) and overrun clutch hub (2), and
replace if damaged or worn.Standard clearance and allowable limit:
Refer to AT-382, "
Planetary Carrier" .
SAT0 5 4D
SCIA5897J
SCIA6041J
SCIA5898J
SCIA5899J
Page 294 of 2896
DISASSEMBLY
AT-281
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: June 20062007 Versa
43. Remove forward clutch assembly and overrun clutch assembly
(1) from transaxle case.
44. Remove needle bearing (1) and thrust washer (2) from bearing
retainer.
Inspect needle bearing (1) and thrust washer (2), and
replace damaged or worn.
45. Remove output shaft assembly according to the following procedures.
a. Remove side cover fitting bolts.
CAUTION:
Do not mix bolts A and B.
Always replace bolts A as they are self-sealing bolts.
b. Remove side cover by lightly tapping it using a soft hammer.
CAUTION:
Be careful not to drop output shaft assembly. It might
come out when removing side cover.
Be careful not to damage side cover.
SCIA5900J
SCIA5901J
SCIA7939E
SAT4 3 4D
Page 295 of 2896
AT-282
DISASSEMBLY
Revision: June 20062007 Versa
c. Remove output shaft adjusting shim.
d. Remove output shaft assembly.
If output shaft assembly came off with side cover, tap side-
cover with a soft hammer to separate.
CAUTION:
Be careful not to damage side cover.
e. Remove needle bearing.
Check needle bearing, and replace if damaged or worn.
46. Disassemble reduction pinion gear according to the followingprocedures.
SAT4 4 0D
SAT0 3 5F
SAT4 3 5D
SCIA4879E
Page 296 of 2896
DISASSEMBLY
AT-283
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: June 20062007 Versa
a. Set manual shaft to “P” position to fix idler gear.
b. Unlock idler gear lock nut with pin punch.
c. Remove idler gear lock nut.
d. Remove idler gear with puller.
e. Remove reduction pinion gear.
f. Remove reduction pinion gear adjusting shim from reduction
pinion gear.
47. Remove bearing retainer fitting bolts, and then remove bearing
retainer (1) from transaxle case.
SAT0 3 7F
SAT0 6 1D
SCIA5380E
SCIA4880E
SCIA5909J