BL-1
BODY, LOCK & SECURITY SYSTEM
I BODY
CONTENTS
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BL
Revision: June 20062007 Versa PRECAUTIONS .......................................................... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 5
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 5
OPERATION PROCEDURE ................................. 5
Precautions for Procedures without Cowl Top Cover ..... 6
Precautions for Work ................................................ 6
PREPARATION ........................................................... 7
Special service tool .................................................. 7
Commercial Service Tools ........................................ 7
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 8
Work Flow ................................................................ 8
CUSTOMER INTERVIEW ..................................... 8
DUPLICATE THE NOISE AND TEST DRIVE ....... 9
CHECK RELATED SERVICE BULLETINS ........... 9
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 9
REPAIR THE CAUSE ........................................... 9
CONFIRM THE REPAIR ..................................... 10
Generic Squeak and Rattle Troubleshooting ......... 10
INSTRUMENT PANEL ........................................ 10
CENTER CONSOLE ........................................... 10
DOORS ............................................................... 10
TRUNK .................................................................11
SUNROOF/HEADLINING ....................................11
OVERHEAD CONSOLE (FRONT AND REAR) ....11
SEATS ..................................................................11
UNDERHOOD ......................................................11
Diagnostic Worksheet ............................................ 12
HOOD ....................................................................... 14
Fitting Adjustment .................................................. 14
FRONT END HEIGHT ADJUSTMENT AND LAT-
ERAL/LONGITUDINAL CLEARANCE ADJUST-
MENT .................................................................. 14
SURFACE MISMATCH ADJUSTMENT .............. 14
Removal and Installation ........................................ 15
HOOD ASSEMBLY ............................................. 15
HOOD HINGE ..................................................... 16Removal and Installation of Hood Lock Control ..... 17
REMOVAL ........................................................... 17
INSTALLATION ................................................... 18
Hood Lock Control Inspection ................................ 19
RADIATOR CORE SUPPORT .................................. 20
Removal and Installation ........................................ 20
REMOVAL ........................................................... 20
INSTALLATION ................................................... 21
FRONT FENDER ...................................................... 22
Removal and Installation ........................................ 22
REMOVAL ........................................................... 22
INSTALLATION ................................................... 22
POWER DOOR LOCK SYSTEM .............................. 23
Component Parts and Harness Connector Location ... 23
System Description ................................................. 24
LOCK OPERATION ............................................. 24
UNLOCK OPERATION ........................................ 24
OUTLINE ............................................................. 25
CAN Communication System Description .............. 25
Schematic ............................................................... 26
WITHOUT INTELLIGENT KEY SYSTEM ............ 26
Wiring Diagram — D/LOCK — ............................... 27
WITHOUT INTELLIGENT KEY SYSTEM ............ 27
Schematic ............................................................... 31
WITH INTELLIGENT KEY SYSTEM ................... 31
Wiring Diagram — D/LOCK — ............................... 32
WITH INTELLIGENT KEY SYSTEM ................... 32
Terminals and Reference Value for BCM ............... 37
Work Flow ............................................................... 37
CONSULT–II Function (BCM) ................................ 37
CONSULT–II START PROCEDURE ................... 37
WORK SUPPORT ............................................... 37
DATA MONITOR ................................................. 37
ACTIVE TEST ..................................................... 38
Trouble Diagnoses Symptom Chart ....................... 39
BCM Power Supply and Ground Circuit ................. 40
Door Switch Check ................................................. 40
Key Switch (Insert) Check ...................................... 43
Door Lock and Unlock Switch Check ..................... 45
Front Door Lock Assembly LH (Actuator) Check .... 48
BL-14
HOOD
Revision: June 20062007 Versa
HOODPFP:F5100
Fitting AdjustmentEIS0090O
FRONT END HEIGHT ADJUSTMENT AND LATERAL/LONGITUDINAL CLEARANCE ADJUST-
MENT
1. Remove the front grille. Refer to EI-19, "FRONT GRILLE" .
2. Remove hood lock. Rotate bumper rubber to adjust height until
hood becomes 1.0 to 1.5 mm lower than the fender.
3. Position hood lock and engage striker. Check hood lock and
striker for looseness. Tighten lock bolts to the specified torque.
4. Install the front grille. Refer to EI-19, "
FRONT GRILLE" .
CAUTION:
Adjust the clearance between hood and other parts so that the
dimensional difference left and right is as follows.
SURFACE MISMATCH ADJUSTMENT
1. Remove the front grille. Refer to EI-19, "FRONT GRILLE" .
2. Release hood lock, and adjust surface level difference of hood, fender, and headlamp according to the fit-
ting standard dimension, using RH and LH bumper rubbers.
3. Install and align the hood lock until the center of the striker and the hood lock are vertically aligned.
4. Press the hood lightly with [approx. 29 N (3 kg] of force and adjust A and B as shown.
PIIB6508E
Hood and headlamp (B - B) : Less than 2.0 mm (0.08 in)
Hood and fender (C - C) : Less than 1.5 mm (0.06 in)
Hood and fender (D - D) : Less than 1.5 mm (0.06 in)
PIIB2526J
Hood and front bumper (A - A) : -1.3 - 2.7 mm (-0.05 - 0.11 in)
Hood and fender (D - D) : -0.4 - 1.7 mm (-0.16 - 0.07 in)
DOOR
BL-161
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Revision: June 20062007 Versa
DOORPFP:80100
Fitting AdjustmentEIS0092X
FRONT DOOR
Longitudinal Clearance and Surface Height Adjustment at Front End
Access from inside the fender to loosen the hinge bolts. Raise the front door at rear end to adjust.
Surface Height Adjustment
Loosen the front door bolts, and adjust the surface height difference of fender and front door according to the
fitting standard dimension.
1. Front fender 2. Front door outer 3. Rear door outer
4. Rear fender 5. Front door weatherstrip 6. Front door sash
7. Rear door weatherstrip 8. Rear door sash
PIIB6516E
DOOR
BL-163
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Revision: June 20062007 Versa
REAR DOOR
Longitudinal Clearance and Surface Height Adjustment at Front End
1. Remove the center pillar upper and lower garnishes. Refer to EI-32, "BODY SIDE TRIM" .
2. Access from inside the vehicle to loosen the hinge nuts. Open the rear door, and raise the rear door at
rear end to adjust.
Surface Height Adjustment
Loosen the front door striker bolts and rear door hinge nuts, and adjust the surface height difference of front
and rear doors according to the fitting standard dimension.
Striker Adjustment1.
16.7 N·m (1.7 kg-m, 12 ft-lb)
PIIB2804J
BL-164
DOOR
Revision: June 20062007 Versa
BACK DOOR
Longitudinal Clearance and Surface Height Adjustment
1. Open and support the back door.
2. Slightly loosen the hinge nuts.
3. Reposition the door as necessary and tighten the nuts.
4. Confirm the adjustment. Repeat as necessary to obtain the desired fit.
1. Back door assembly 2. Back door hinge 3. Tail lamp assembly
4. Back window glass 5. Roof 6. Rear pillar
A. 6.0 ± 1.0 mm (0.24 ± 0.04 in) B. -0.5 ± 1.0 mm (-0.02 ± 0.04 in) C. 5.0 ± 1.2 mm (0.20 ± 0.05 in)
D. 0.0 ± 1.5 mm (0.0 ± 0.06 in) E. 5.0 ± 2.3 mm ( 0.20 ± 0.9 in) F. 2.7 +1.6 -2.1 mm (0.11 + 0.06 - 0.08 in)
G. 5 . 0 ± 1.2 mm ( 0.20 ± 0.05 in) H. 0.0 ± 1.5 mm (0.0 ± 0.06 in)
LIIA2668E
BR-6
BRAKE PEDAL
Revision: June 20062007 Versa
BRAKE PEDALPFP:46501
Inspection and AdjustmentEFS006J6
PLAY AND CLEARANCE BETWEEN BRAKE PEDAL AND FLOOR PANEL WITH PEDAL
DEPRESSED
Check brake pedal play.
Check brake pedal free height from dash lower panel (1).
Make an adjustment to the following dimension if value is out-
side the standard.
WFIA0511E
H1Brake pedal free height (from dash panel top
surface)A/T, CVT
models172.4 - 182.4 mm (6.79 - 7.18 in)
M/T model 162.3 - 172.3 mm (6.39 - 6.78 in)
H
2
Brake pedal depressed height (under a force
of 490 N (50 kg, 110 lb) with the engine run-
ning)A/T, CVT
models98 mm (3.86 in) or more
M/T model 90 mm (3.54 in) or more
CClearance between the threaded end of stop lamp switch
(2) and brake pedal lever (3).0.74 - 1.96 mm (0.0291 - 0.0772 in)
A Pedal play 3 - 11 mm (0.12 - 0.43 in)
BRAKE PEDAL
BR-7
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Revision: June 20062007 Versa
ADJUSTMENT
1. Loosen stop lamp switch by rotating it counterclockwise by 45°.
2. Loosen lock nut on input rod, then rotate input rod to set pedal to
the specified height, and tighten lock nut.
CAUTION:
Make sure that the threaded end of input rod stays inside
clevis.
3. With the pedal pulled and held by hand, press stop lamp switch
until its threaded end contacts brake pedal lever.
4. With the threaded end of stop lamp switch contacting brake
pedal lever, rotate the switch clockwise by 45° to secure.
CAUTION:
Make sure that the clearance (C) is within the standard.
Refer to BR-6, "
Inspection and Adjustment" .
5. Check the pedal play.
CAUTION:
Make sure that stop lamps go off when brake pedal is
released.
6. Start engine to check brake pedal depressed height. Refer to
BR-6, "
Inspection and Adjustment" .
Removal and InstallationEFS006J7
COMPONENTS
Lock nut : Refer to BR-20, "COMPONENTS" .
SFIA3064E
1. Snap pin 2. Stop lamp switch 3. Clip
4. Brake pedal assembly 5. Clevis 6. Brake pedal pad
SFIA3065E
BRAKE BOOSTER
BR-21
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Revision: June 20062007 Versa
3. Remove snap pin and clevis pin on the clevis of the brake
booster, and remove input rod from brake pedal.
4. Remove brake pedal nuts on pedal bracket.
5. Remove between spacer and dash panel nut from dash panel.
6. Remove brake booster and spacer from vehicle.
7. Remove spacer from brake booster.
INSTALLATION
1. Loosen lock nut to adjust input rod length so that the length B
satisfies the specified value.
2. Install spacer to brake booster and tighten spacer nut (brake
booster side) to the specified torque.
3. After adjusting length “B”, temporarily tighten lock nut to install
brake booster assembly to dash panel. At this time, make sure
to install a gasket between brake booster and vehicle.
CAUTION:
Be sure to install the gasket between brake booster and
vehicle.
4. Connect brake pedal to clevis of input rod with the clevis pin and snap pin.
5. Install brake pedal bracket nuts and tighten them to the specified torque.
6. Adjust the height and play of brake pedal. Refer to BR-6, "
Inspection and Adjustment" .
7. Tighten lock nut of input rod to the specified torque. Refer to BR-20, "
COMPONENTS" .
8. Install vacuum hose into brake booster. Refer to BR-22, "
Removal and Installation" .
9. Bleed air from brake system. Refer to BR-10, "
Bleeding Brake System" .
SFIA2044E
Length “B” : 154 - 161 mm (6.06 - 6.34 in)
SGIA0060E