2004 CHRYSLER VOYAGER Service Manual

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Page 1849 of 2585

CHRYSLER VOYAGER 2004 Service Manual (7) Remove oil filter (Fig. 334). (8) Remove the valve body-to-transaxle case bolts (Fig. 335). NOTE: To ease removal of the valve body, turn the manual valve lever fully clockwise to low or first gea

Page 1850 of 2585

CHRYSLER VOYAGER 2004 Service Manual (1) Remove manual shaft seal (Fig. 338). (2) Remove Transmission Range Sensor retaining screw (Fig. 339).(3) Remove Manual Shaft/Rooster Comb and Transmission Range Sensor (Fig. 340). (4) Remove 2/4 A

Page 1851 of 2585

CHRYSLER VOYAGER 2004 Service Manual (5) Remove 2/4 Accumulator components as shown in (Fig. 342). (6) Remove Valve Body to Transfer Plate screws (Fig. 343).(7) Invert assembly and remove Transfer Plate (Fig. 344). Beware of loose check

Page 1852 of 2585

CHRYSLER VOYAGER 2004 Service Manual (9) Remove the overdrive clutch (#5) check valve (Fig. 346) (10) Remove separator plate (Fig. 347).(11) Remove thermal valve (Fig. 348). (12) Remove check balls (Fig. 349). NOTE: Tag all valve/spring

Page 1853 of 2585

CHRYSLER VOYAGER 2004 Service Manual Fig. 349 Ball Check Location 1 - (#4) BALL CHECK LOCATION 2 - (#2) BALL CHECK LOCATION 3 - RETAINER4 - (#3) BALL CHECK LOCATION 5 - LOW/REVERSE SWITCH VALVE 6 - T/C LIMIT VALVE Fig. 350 Remove Dual Re

Page 1854 of 2585

CHRYSLER VOYAGER 2004 Service Manual (15) Remove remaining retainers as shown in (Fig. 352).(16) Remove valves and springs as shown in (Fig. 353). NOTE: Refer to Valve Body Cleaning and Inspection for cleaning procedures. ASSEMBLY NOTE:

Page 1855 of 2585

CHRYSLER VOYAGER 2004 Service Manual (2) Install regulator valve spring retainer (Fig. 354). (3) Install dual retainer plate using Tool 6301 (Fig. 355).(4) Verify that all retainers are installed as shown in (Fig. 356). Retainers should

Page 1856 of 2585

CHRYSLER VOYAGER 2004 Service Manual (6) Install thermal valve into transfer plate (Fig. 358).(7) Install separator plate to valve body (Fig. 359). Fig. 357 Ball Check Location 1 - (#4) BALL CHECK LOCATION 2 - (#2) BALL CHECK LOCATION 3
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